RTCA DO-227 Non-Rechargeable Battery Testing

When mission-critical aircraft systems depend on battery performance, you need proven testing you can trust. Element's comprehensive RTCA DO-227 non-rechargeable battery testing services ensure your components meet rigorous aerospace standards. With high-capacity facilities and streamlined multi-test programs, we deliver the certainty you need for aerospace compliance.

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What is RTCA DO-227 Non-Rechargeable Battery Testing at Element?

Aerospace cells and batteries for high-performance commercial, private, Electric Vertical Take-Off and Landing (EVTOL) and military craft require specialized facilities, expertise, and test capabilities. These specialized batteries must comply with rigorous industry standards, such as RTCA DO-227, which establishes Minimum Operating Performance Standards (MOPS) for non-rechargeable batteries used in aerospace equipment. At Element, we provide comprehensive environmental and mechanical testing to validate battery performance across all critical conditions - from thermal shock to rapid decompression - ensuring your components meet these essential standards. 

Element testing specialist standing among environmental test chambers in product testing lab

What can Element offer you for Aerospace Battery Testing?

Components and materials we test

Element test all types of non-rechargeable batteries used in critical aerospace applications, from navigation systems to emergency lighting. Our facilities can accommodate test articles up to 2200 lbs, ensuring comprehensive testing for your full range of airplane battery products.

Key tests offered

  • Mechanical Shock & Vibration Thermal Shock & Temperature Testing Rapid Decompression  
  • Humidity Testing  

Our services for EVTOL applications include:  

  • Charge/discharge cycling 
  • Temperature monitoring and control 
  • Pressure monitoring systems 
  • Flow monitoring 
  • Environmental exposure testing 
  • Durability and abuse testing 
  • Mechanical stress evaluation 
  • Detailed data collection and analysis 
  • Custom R&D test programs for emerging battery technologies 

RTCA DO-227 Sections We Test 

  • Sections 2.3.1 & 2.3.2: Mechanical Shock & Vibration 
  • Section 2.3.3: Thermal Shock & Temperature Testing 
  • Sections 2.3.4 & 2.3.5: Rapid Decompression 
  • Section 2.3.6: Humidity

Methods and solutions offered

Our comprehensive testing approach combines multiple test types into single programs, maximizing efficiency while maintaining rigorous standards. We offer temperature testing from -100 to 400°C and humidity testing from 10-95% RH in chambers up to 7' x 8' x 10'.

Cutting-edge equipment we use

  • High-capacity environmental chambers
  • Thermal shock testing equipment
  • Rapid decompression chambers
  • Vibration and mechanical shock testing systems

Sections we test to and the products we test

These are our most prevalent requests. Don't see what you're looking for? Contact us!
  • Sections 2.3.1 & 2.3.2: Mechanical Shock & Vibration
  • Section 2.3.3: Thermal Shock & Temperature Testing
  • Sections 2.3.4 & 2.3.5: Rapid Decompression
  • Section 2.3.6: Humidity

Your Challenges, Our Solutions

Environmental Performance Validation

Ensure your batteries perform across all aerospace conditions with our comprehensive testing range, covering temperatures from -100°C to 400°C and humidity testing from 10-95% RH.

Time-to-Market Pressures

Accelerate your certification process with our high capacity test chambers and capacity to combine multiple test types into single programs, optimizing your path to market.

Complex Testing Requirements

Access all required RTCA DO-227 testing through one trusted partner, with full coverage of the different requirements including thermal shock, humidity, shock and vibration, and rapid decompression.

Mission-Critical Safety Assurance

Partner with one of the largest independent aerospace testing providers to ensure your products are free from defect. We work with all aerospace primes and their suppliers, giving us unrivalled experience in the sector.

Why Choose Element

Element testing specialist standing among environmental test chambers in product testing lab

Global Testing Leader

One of the largest independent providers of aerospace product qualification services worldwide.

Comprehensive Capabilities

Full-service environmental and mechanical testing with high-capacity facilities up to 7' x 8' x 10'.

Industry Partnership Network

Direct working relationships with all aerospace primes and their supply chain partners.

Time & Cost Efficient

Streamlined multi-test programs help you meet both budget and schedule requirements.

-100 to 400°C
Wide temperature range

for extreme condition testing

10–95% RH
Controlled humidity environments

for reliable results

7' x 8' x 10'
Test chamber size

for large aerospace components

2,200 lbs
Maximum weight capacity

for test articles
Element testing engineer operating salt fog chamber for product environmental testing

Frequently asked questions

What temperature range can Element test for RTCA DO-227?

Our facilities can test from -100°C to 400°C, covering the full range of aerospace temperature requirements.  

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