Polymer Failure Analysis Services

Avoid costly failures with Element’s Polymer Failure Analysis services. We investigate complex material failures across critical industries, delivering precise root cause diagnostics and preventative strategies. From material compatibility testing to advanced spectroscopy, our advanced analytical techniques transform your potential product disasters into opportunities for enhanced design, performance, and reliability.

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What is Polymer Failure Analysis testing at Element?

Polymer failure analysis is a comprehensive investigation into why polymer-based components fail. At Element, we provide forensic examinations of polymers across critical industries, using analytical methods to deliver precise diagnostics and actionable insights, ensuring product reliability and compliance and preventing future product failures. 

Element testing specialist examining precision measurement equipment for materials analysis

What can Element offer you for Polymer Failure Analysis?

Key tests offered

Our scientists apply cutting-edge techniques tailored to your needs, including: 

  • Failure Mode and Effects Analysis (FMEA) 
  • Material Compatibility Assessment 
  • Forensic Component Inspection 
  • Forensic inspection and cataloging of damaged components (microscopy, SEM) 
  • Component measurement (dimensions) 
  • Material characterization (hardness, density, mechanical) 
  • Material-fluid compatibility assessment (fluid exposure vessels; ovens) 
  • Machining to facilitate inspection and extract test specimens (lathes, saws, CNC) 

Components and materials we test

We provide comprehensive testing across thermoplastics, composites, paints, coatings, adhesives, sealants, and elastomers. Our experts specialize in industrial and high-performance polymer materials across aerospace, oil & gas, medical, and consumer product sectors. 

Methods and solutions offered

We offer proprietary analytical methods to deliver end-to-end failure investigation. Our solutions include detailed forensic analysis, problem identification, and strategic recommendations to prevent future material failures. 

We have extensive experience in aligning the failed component’s condition with its service environment. This is achieved by working very closely with our clients and gathering relevant data from the field, such as:  

  • Component location and function (engineering drawings) 
  • Material type and grade (datasheet, part label) 
  • Service conditions (fluids, temperature, pressure, duration) 
  • Design conditions (temperature, pressure, static/dynamic)  

Cutting-edge equipment we use

Our labs are equipped with state-of-the-art technology, including: 

  • Fourier Transform Infrared Spectroscopy (FTIR) 
  • Nuclear Magnetic Spectroscopy (NMR) 
  • Gas Chromatography–Mass Spectrometry (GC-MS) 
  • Advanced Microscopy & SEM 
  • Dynamic Mechanical Analysis (DMA) 
  • X-Ray Diffraction (XRD)

Which labs offer this service?

Our 9,000-strong team operates from Materials Testing hubs across the world, providing global access to our expert capabilities. Find your nearest Materials Testing hub on our Locations Page.

Materials we test

These are our most prevalent requests. Don't see what you're looking for? Contact us!
  • Thermoplastics  
  • Composites  
  • Paints & Coatings  
  • Adhesives & Sealants  
  • Elastomers 

Products and components we investigate during polymer failure analysis: 

  • Pumps and valves (ball, butterfly, pressure relief, bonnet, flow control) 
  • Hoses (bunker, choke/kill, sampling, diesel & potable water transfer, umbilical) 
  • Drilling and production equipment (compressors, plate heat exchangers, packers, BOP, subsea and surface test trees, liner hangers, well tractors, swivels) 
  • Pipelines for natural gas and chemical processing (coatings, liners) 
  • Miscellaneous (vent plug, burst disc, pulsation dampener, hammer lug union, pig trap door, dump pit liner, harbor fender, flange gaskets)

Your Challenges, Our Solutions

Unexplained Component Failures

Our advanced forensic analysis identifies failure origins, leveraging FTIR, NMR, and GC-MS to deliver precise root cause insights.

Financial Risk & Recurring Failures

Element’s RCFA and FMEA methodologies help prevent costly failures, reducing downtime and mitigating financial risk.

Material & Environmental Compatibility Issues

We conduct material compatibility assessments to ensure polymer performance under real-world service conditions.

Need for Industry-Specific Expertise

With 25+ years of polymer analysis experience, we provide tailored solutions for aerospace, oil & gas, medical, and consumer product industries.

Why Choose Element

Element materials testing engineer operating precision measurement equipment for quality analysis

Global Reach, Local Expertise

Worldwide network of specialized polymer failure analysis professionals delivering personalized, industry-specific solutions.

Proven Scientific Approach

25+ years of advanced analytical experience transforming complex material failures into strategic insights.

Comprehensive Industrial Coverage

Specialized services spanning multiple critical sectors, from aerospace to consumer products.

Cutting-Edge Technological Capabilities

State-of-the-art laboratories with proprietary methods and advanced analytical instrumentation.

Frequently asked questions

How quickly can you investigate a polymer failure?

Our expert team provides rapid, comprehensive analysis using advanced diagnostic techniques, typically delivering insights within agreed project timelines.

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Speak to our team of experts

AMERICAS

Toll free from US lines

+1 888 786 7555

EUROPE

Contact our Central Team
UK

Freephone from UK

+44 808 234 1667

Germany

Freephone from Germany 

+49 800 000 5137

MIDDLE EAST

Toll free from UAE

+971 800 353 6368