Polymer Failure Analysis Services
Avoid costly failures with Element’s Polymer Failure Analysis services. We investigate complex material failures across critical industries, delivering precise root cause diagnostics and preventative strategies. From material compatibility testing to advanced spectroscopy, our advanced analytical techniques transform your potential product disasters into opportunities for enhanced design, performance, and reliability.

What is Polymer Failure Analysis testing at Element?
Polymer failure analysis is a comprehensive investigation into why polymer-based components fail. At Element, we provide forensic examinations of polymers across critical industries, using analytical methods to deliver precise diagnostics and actionable insights, ensuring product reliability and compliance and preventing future product failures.

What can Element offer you for Polymer Failure Analysis?
Key tests offered
Key tests offered
Our scientists apply cutting-edge techniques tailored to your needs, including:
- Failure Mode and Effects Analysis (FMEA)
- Material Compatibility Assessment
- Forensic Component Inspection
- Forensic inspection and cataloging of damaged components (microscopy, SEM)
- Component measurement (dimensions)
- Material characterization (hardness, density, mechanical)
- Material-fluid compatibility assessment (fluid exposure vessels; ovens)
- Machining to facilitate inspection and extract test specimens (lathes, saws, CNC)
Components and materials we test
Components and materials we test
We provide comprehensive testing across thermoplastics, composites, paints, coatings, adhesives, sealants, and elastomers. Our experts specialize in industrial and high-performance polymer materials across aerospace, oil & gas, medical, and consumer product sectors.
Methods and solutions offered
Methods and solutions offered
We offer proprietary analytical methods to deliver end-to-end failure investigation. Our solutions include detailed forensic analysis, problem identification, and strategic recommendations to prevent future material failures.
We have extensive experience in aligning the failed component’s condition with its service environment. This is achieved by working very closely with our clients and gathering relevant data from the field, such as:
- Component location and function (engineering drawings)
- Material type and grade (datasheet, part label)
- Service conditions (fluids, temperature, pressure, duration)
- Design conditions (temperature, pressure, static/dynamic)
Cutting-edge equipment we use
Cutting-edge equipment we use
Our labs are equipped with state-of-the-art technology, including:
- Fourier Transform Infrared Spectroscopy (FTIR)
- Nuclear Magnetic Spectroscopy (NMR)
- Gas Chromatography–Mass Spectrometry (GC-MS)
- Advanced Microscopy & SEM
- Dynamic Mechanical Analysis (DMA)
- X-Ray Diffraction (XRD)
Which labs offer this service?
Which labs offer this service?
Our 9,000-strong team operates from Materials Testing hubs across the world, providing global access to our expert capabilities. Find your nearest Materials Testing hub on our Locations Page.
Materials we test
- Thermoplastics
- Composites
- Paints & Coatings
- Adhesives & Sealants
- Elastomers
Products and components we investigate during polymer failure analysis:
- Pumps and valves (ball, butterfly, pressure relief, bonnet, flow control)
- Hoses (bunker, choke/kill, sampling, diesel & potable water transfer, umbilical)
- Drilling and production equipment (compressors, plate heat exchangers, packers, BOP, subsea and surface test trees, liner hangers, well tractors, swivels)
- Pipelines for natural gas and chemical processing (coatings, liners)
- Miscellaneous (vent plug, burst disc, pulsation dampener, hammer lug union, pig trap door, dump pit liner, harbor fender, flange gaskets)
Your Challenges, Our Solutions
Unexplained Component Failures
Financial Risk & Recurring Failures
Material & Environmental Compatibility Issues
Need for Industry-Specific Expertise
Why Choose Element

Global Reach, Local Expertise
Proven Scientific Approach
Comprehensive Industrial Coverage
Cutting-Edge Technological Capabilities
Frequently asked questions
How quickly can you investigate a polymer failure?
Our expert team provides rapid, comprehensive analysis using advanced diagnostic techniques, typically delivering insights within agreed project timelines.

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