Nuclear Valve Testing Services

Maximize your plant's availability while meeting GL 89-10 and 95-07 requirements without the hassle when you choose Element’s comprehensive nuclear valve testing solutions. Whether you need periodic testing and refurbishment at an operating plant or prototype, qualification or troubleshooting and design improvement for new or in-service valves, you'll get unbiased assessments backed by over four decades of valve expertise. Our high-capacity testing facilities and streamlined processes ensure efficient, reliable results that keep your operations running safely.

Nuclear Valve Testing
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What is Nuclear Valve Testing at Element?

Nuclear valve testing ensures the safety, reliability, and compliance of critical valve components in nuclear power facilities. At Element, we provide comprehensive testing and qualification services leveraging expertise and realistic testing conditions to evaluate valve performance, certify safety systems, and support maintenance programs. Our services span from OEM qualification to off-site testing and improvement.

Materials testing scientist using microscope for quality analysis at Element laboratory

What can Element offer you for Nuclear Valve Testing?

Components and Materials We Test

At Element we provide integrated solutions for valve and actuator O&M solutions, with specialized capabilities for prototype qualification. We specialize in testing all critical valve types for nuclear applications, including SRVs, butterfly, check, gate, globe valves as the most common. Our facilities are equipped to handle both clean and radioactive components, supporting your complete testing needs from qualification to recertification.

Key Tests Offered

  • Air, steam and water set point, operability and leakage testing 
  • Air, steam and water blowdown and high-flow testing up to 1500 gpm for water/>2 million lbs/hr steam and 2,900 psi 
  • ASME code recertification testing 
  • Design basis validation testing 
  • Prototype qualification testing for OEMs 

Engineering Services Offered

  • Switch setting determination 
  • Refurbishment support 
  • Valve transportation and decon 

Cutting-Edge Equipment We Use

  • Advanced air/steam/water blowdown testing facilities 
  • Specialized "hot shop" for radioactive valve testing 
  • High-capacity test equipment that accurately duplicates plant conditions 
  • Advanced computerized analysis systems 

Which Labs We Offer This Service At

Our expertise is at your service. In more than four decades of nuclear testing and qualification experience, Element Huntsville has qualified more equipment than any other company in the industry.   

Standards we test to and components we test

These are our most prevalent requests. Don't see what you're looking for? Contact us!
  • ASME OM code periodic testing requirements
  • ASME QME-1 requirements
  • IEEE Requirements

Your Challenges, Our Solutions

Meeting Regulatory Compliance

Our extensive experience combined with our comprehensive testing capabilities, ensures your valves meet all necessary regulations while optimizing costs.

Plant Availability Concerns

Through rapid response testing and unbiased performance assessments, we help identify and resolve valve issues quickly, minimizing downtime and maintaining optimal plant operation.

Aging Equipment Management

Our valve experts and testing facilities provide thorough evaluations of existing equipment. We help streamline the time and costs of meeting valve testing needs and reduce O&M costs while ensuring safety and reliability.

Radioactive Component Handling

Our specialized "hot shop" facilities and experienced technicians ensure safe, compliant testing and evaluation of radioactive valves, supporting your inspection, maintenance and periodic testing programs.

Why Choose Element

Element materials testing engineer operating precision measurement equipment for quality analysis

Industry Leading Experience

Over four decades of nuclear valve qualification and periodic testing expertise program experience, setting industry standards and supporting your compliance needs.

Comprehensive Testing Capabilities

Your testing requirements met through high-capacity facilities that accurately duplicate plant conditions, supporting testing up to 2,900 psi and 1500 gpm for water/>2 million lbs/hr steam capacities.

Independent Expertise

As an independent laboratory with unmatched nuclear experience, we provide unbiased assessments ensuring reliable, trustworthy results for your regulatory compliance requirements.

Advanced Technical Solutions

Updated instrumentation combined with unmatched practical testing experience to solve your most complex challenges.

40+
years

leading nuclear valve qualification and certification experience

1,500
gpm for water/>2 million lbs/hr steam

maximum flow testing capacity for comprehensive evaluation

2,900
PSI

industry-leading pressure testing capabilities

220,000
sq foot

facility at Element Huntsville
Element materials scientist conducting precision testing with advanced laboratory instrumentation

Frequently asked questions

What is the EPRI Performance Prediction Program and why is it important?

The Electric Power Research Institute (EPRI) Performance Prediction Program is an industry-standard framework for predicting valve behavior. Element was selected by EPRI to conduct testing and research on MOVs to support the computer modeling programs used across the industry for GL 89-10 compliance.

How do you make valve testing more economical?

We leverage our comprehensive valve/actuator database and apply expertise to minimize testing requirements. By utilizing existing industry data where applicable, we help reduce overall testing costs while maintaining compliance. 

Can you handle both on-site and off-site testing?

Only off-site testing services.

What support services do you offer alongside valve testing?

We provide complete support services including valve transportation scheduling, decontamination services, refurbishment support, and comprehensive engineering analysis. Our integrated approach helps streamline your maintenance program and reduce overall operational costs.

How do you ensure accurate simulation of plant conditions?

Our high-capacity test facilities can duplicate actual plant conditions for virtually all in-service valves, with capabilities up to 2,900 psi and 1500 gpm for water/>2 million lbs/hr steam. This ensures that testing accurately reflects real-world operating conditions.

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Speak to our team of experts

AMERICAS

Toll free from US lines

+1 888 786 7555

EUROPE

Contact our Central Team
UK

Freephone from UK

+44 808 234 1667

Germany

Freephone from Germany 

+49 800 000 5137

MIDDLE EAST

Toll free from UAE

+971 800 353 6368