Chemical Etching Services
Streamline defect detection with Element’s chemical etching services (also known as chemical milling etching). We offer hands-on guidance to uncover cracks, laps, and corrosion early, saving you time and cost in aerospace, defense, and industrial testing. From pre-penetrant etch to nickel etch, we deliver end-to-end convenience, ensuring compliance and quality for critical components through fast, precise, non-destructive processes.
Why Element Are Global Leaders in Chemical Etching Services
Chemical etching / chemical milling etching uses acids, bases, and specialized chemicals to remove material layers, revealing hidden defects and material characteristics. This process is essential for identifying potential failure points in critical components before they enter service. By detecting abnormalities early - especially through techniques like pre-penetrant etch for Fluorescent Penetrant Inspection (FPI) - manufacturers can save time and cost by minimizing rework and preventing in-service failures. At Element, our experienced technicians provide precise etching processes tailored to your specific material composition and inspection requirements, from aluminum cleaning and anodic etching to blue etch anodize for titanium, nickel etch for alloy inspection, and nital etch for surface temper checks.
We offer chemical etching as both a standalone inspection method and as preparation for a range of additional testing techniques, including non-destructive testing, mechanical testing, metallography, and microscopy. By uncovering imperfections early, this saves time and cost. Our chemical etching services are customized to meet the unique requirements of aerospace, defense, transportation, and power generation industries. We understand the critical nature of components in these sectors and the specific defects that must be identified.
Services

Aluminium Etching and Cleaning
Element provides high-quality aluminium etching and cleaning, ensuring surface preparation, defect detection, and compliance with industry standards. Our in-house expertise supports aerospace and manufacturing applications.

Anodic Etching Inspection
Element's anodic etching inspection service identifies grain structure, inclusions, and defects in stainless steel and nickel alloys. A critical non-destructive testing method for aerospace and industrial applications.

Blue Etch Anodize (BEA) Inspection
Element's Blue Etch Anodize (BEA) inspection detects surface defects in titanium components, helping aerospace and power generation industries maintain compliance and prevent failures with precision non-destructive testing.

Macro Etching
Element's Macro Etching services detect critical defects in nickel and titanium alloys through advanced chemical NDT processes. Expert metallurgists ensure quality compliance for safety-critical components.

Nital Etch Inspection Services
Element's Nital Etch inspection identifies overheating and surface variations in machined parts. Our certified, in-house process safeguards material integrity with industry-approved, non-destructive testing methods.

Pre-penetrant Etch
Pre-penetrant etch removes smeared material for precise FPI inspection. Element provides industry-certified services, ensuring optimal surface preparation for accurate testing results.
Your Challenges, Our Solutions
Catastrophic failures risk
Time-costly testing cycles
Complex material challenges
Standards we test to and materials we test
ASTM International
- ASTM A262 (Practices A, B, C, & E)
- ASTM E3
- ASTM E340
- ASTM E381
- ASTM D3759
- ASTM E407
- ASTM E45
- ASTM A561
- ASTM A604
- ASTM E646
- ASTM A763
SAE International
- AMS 2642
- AMS 2643
- Aluminum and aluminum alloys
- Stainless steel components
- Nickel-based alloys and parts
- Titanium materials and components
- Ferrous metals for temper inspection
Common Etchants We Use
- Ammonia
- Ammonium Persulfate
- Cupric Chloride
- Ferric Chloride
- Hydrochloric Acid
- Hydrofluoric Acid
- Hydrogen Peroxide
- Nital (nitric acid and alcohol)
- Sodium Hydroxide
Why Choose Element


