MIL-STD-202 Testing

Validate your electronic components with comprehensive MIL-STD-202 evaluation. Element's ITAR/EAR certified labs deliver both Class 100 environmental and Class 200 physical testing in one efficient program. As your single-source provider with quick turnaround capabilities, we ensure your connectors, sensors, and electrical devices perform flawlessly under both normal and extreme operating conditions.

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What is MIL-STD-202 testing at Element?

MIL-STD-202 provides test parameters for a variety of environmental, physical and EMC conditions. Element's experts can assist in simulating every required test condition, and can combine multiple test types into a single, comprehensive program for complete MIL-STD-202 testing to validate the safety and functionality of small electrical devices.  

Element testing specialist standing among environmental test chambers in product testing lab

What can Element offer you for MIL-STD-202 Testing?

Key tests offered

Element's MIL-STD-202 Class 100 testing covers environmental factors that could influence the function or performance of electronics, including:

 

As a world leader in full-service product qualification testing, we are a single-source provider for virtually every environmental requirement in MIL-STD-202.

Class 200 methods for MIL-STD-202 include:

  • Vibration
  • Rotational Life Capacity
  • Shock Testing
  • Terminal Strength
  • Acceleration Testing
  • Solderability
  • Sand & Dust Testing

We combine our deep understanding of mechanical strength with years of experience in product qualification programs to offer physical characterization testing at a scale unrivaled in the industry.

Components and materials we test

Element specializes in evaluating a broad range of small electrical devices and subcomponents used in military and defense applications. Our testing capabilities cover electrical connectors, sensors, transducers, relays, switches, and various electronic subcomponents critical to defense systems reliability. We ensure these components perform reliably under the full spectrum of operating conditions they'll encounter in real-world deployment.

Methods and solutions offered

Our approach integrates multiple test requirements into comprehensive test programs that validate both environmental and physical characteristics simultaneously. We leverage our extensive equipment capabilities to create realistic test conditions that accurately simulate the most demanding operational environments. Our flexible testing methodology adapts to your specific component requirements while maintaining strict adherence to MIL-STD-202 standards.

Labs which offer this service

Our team operates from defense hubs across the world, providing global access to our expert capabilities. With testing facilities strategically located to serve major defense contractors, we provide consistent, high-quality testing services with rapid response times. Find your nearest defense hub on our Locations Page.

Standards we test to and products we test

These are our most prevalent requests. Don't see what you're looking for? Contact us!
  • MIL-STD-202 (all methods)
  • MIL-STD-810
  • MIL-STD-461
  • RTCA DO-160
  • DEF STAN 00-35
  • Additional military and defense standards

Your Challenges, Our Solutions

Military Compliance at Risk

Our ITAR/EAR certified facilities and decade-plus experience in defense testing ensure your components meet MIL-STD-202 requirements. As trusted suppliers to US government contractors, we understand compliance intimately.

Complex Testing Requirements

Simplify your testing process with our comprehensive single-source solution. We combine multiple test types into one efficient program, covering both Class 100 environmental and Class 200 physical testing requirements.

Testing Causing Project Delays

Our global network of labs and streamlined testing programs deliver quick turnaround times. No more juggling multiple vendors or facing testing bottlenecks – we keep your project on schedule.

Rising Compliance Costs

Reduce testing costs with our combined testing programs and single-provider efficiency. Our expertise minimizes expensive retesting, while our streamlined process eliminates multiple vendor management costs.

Why Choose Element

Element testing specialist standing among environmental test chambers in product testing lab

Global Testing Leadership

World leader in product qualification testing, with an unrivaled network of labs and defense testing expertise.

Single-Source Testing Solution

Complete MIL-STD-202 environmental and physical testing under one program, eliminating coordination complexity and reducing timelines.

Proven Military Experience

Over a decade of ITAR/EAR expertise as a trusted supplier to US government prime contractors.

Unmatched Testing Scale

Industry-leading capacity for physical characterization testing, ensuring faster turnaround and comprehensive test coverage.

40+
MIL-STD-202 test methods covered

including both Class 100 and Class 200

10+
years

of ITAR/EAR certified testing experience

8,500+
Engaged experts

providing testing expertise worldwide

190+
years of making certain

with proven testing heritage
Element testing engineer operating specialized equipment for metal component analysis
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Explore our global network of labs and find your nearest location

VIEW ALL LOCATIONS

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Speak to our team of experts

AMERICAS

Toll free from US lines

+1 888 786 7555

EUROPE

Contact our Central Team
UK

Freephone from UK

+44 808 234 1667

Germany

Freephone from Germany 

+49 800 000 5137

MIDDLE EAST

Toll free from UAE

+971 800 353 6368