Pressure Testing Services

Make sure your equipment won't fail under pressure. Element's comprehensive pressure testing services help prevent catastrophic failures and ensure long-term reliability. From hydrostatic pressure testing to advanced cyclic pressure testing up to 200,000 PSI/sec, we verify your products to meet safety standards and perform reliably throughout their service life. Our expert’s will guide you to establish safe operating parameters for total peace of mind.

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What is Pressure Testing at Element?

Pressure testing evaluates the integrity of vessels, components, and systems under controlled pressure conditions. At Element, we provide both static and dynamic testing using hydraulic and pneumatic methods, with the ability to condition fluids to extreme temperatures. Our comprehensive testing validates pressure ratings and ensures product reliability across your entire system.

Element testing specialist standing among environmental test chambers in product testing lab

What Can Element Offer You For Pressure Testing?

Components and materials we test

We test a comprehensive range of pressure-bearing components, from individual parts to complete systems. Our expertise covers pressure vessels, pipes, tubing, fuel assemblies, boiler components, fuel tanks, and ventilation systems. We can evaluate virtually any product requiring pressure certification.

 

Key tests offered

  • Hydrostatic pressure testing for material integrity
  • Pneumatic pressure testing for leak detection
  • Cyclic pressure testing for fatigue evaluation
  • Ultimate pressure testing for maximum tolerance
  • Burst pressure testing for failure point analysis
  • Proof pressure testing for operational validation
  • Mechanical and structural pressure testing to evaluate environmental forces on structures and materials
  • Depth and submerge testing for underwater applications

Methods and solutions offered

Our testing methods adapt to your specific needs. We offer pressure conditioning at extreme temperatures, rapid pressure cycling up to 200,000 PSI per second, and comprehensive system evaluation. All testing aligns with industry standards while accommodating custom requirements  

Which labs offer this service

Our 9,000-strong team operates from product qualification testing hubs across the world, providing global access to our expert capabilities. Find out where your nearest product qualification testing hub is on our Locations Page.  

Specialized industry solutions

We offer dedicated testing solutions for specific sectors, including specialized mechanical and structural pressure testing for building products. Our experts evaluate environmental forces through comprehensive load testing programs tailored to construction industry requirements.

Standards we meet and the materials we test

These are our most prevalent requests. Don't see what you're looking for? Contact us!

Aerospace Recommended Practice  

  • ARP 1383, Figure 1,2 & 3  

American Society of Mechanical Engineers 

  • ASME V SA450; ASME V SA530 

American Society for Testing & Materials 

  • ASTM D751; ASTM E1003; ASTM F1387 

Military Standards 

  • MIL-DTL-7905 

Various Customer Specifications 

  • Breeze Eastern ECO 28183; Amerex DTP ES-2010-1052; Goodrich ED/3424/55QS; Goodrich ED/3564/09QS; Honeywell SOW-WPI-PCE 

Your Challenges, Our Solutions

Preventing Catastrophic Failures

Our ultimate pressure testing determines maximum safe pressure levels, while expert analysis helps establish optimal operating parameters to prevent equipment failure in the field.

Ensuring Long-term Reliability

Through advanced cyclic pressure testing, we simulate lifetime usage patterns and validate your product's ability to withstand repeated pressure stress without fatigue failure.

Meeting Industry Standards

Comprehensive testing to ASME, ASTM, and military standards, plus customer-specific requirements, ensures your products achieve the necessary certifications and compliance.

System Integrity Verification

Our hydrostatic and pneumatic pressure testing methods thoroughly evaluate both components and complete systems, identifying potential issues before they become problems.

Why Choose Element

Element testing specialist standing among environmental test chambers in product testing lab

Complete Testing Solutions

Comprehensive range of pressure testing services covering all industry needs.

Advanced Technical Capabilities

Industry-leading pressure ramp rates up to 200,000 PSI per second.

Custom Testing Programs

Expert-designed testing programs tailored to your specific requirements.

Global Testing Network

Access to testing facilities and experts worldwide.

Frequently asked questions

Do you offer specialized pressure testing for building products?

Yes. Our building products experts provide specialized mechanical and structural pressure testing to evaluate environmental forces. This includes Racking Shear, Axial Load, Transverse Load, Diaphragmatic and Long-Term Transverse Load testing.

What's the difference between hydrostatic and pneumatic pressure testing?

Hydrostatic testing uses liquid to verify pressure ratings and material integrity, while pneumatic testing uses air pressure to detect leaks in sealing systems and ventilation components.

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Speak to our team of experts

AMERICAS

Toll free from US lines

+1 888 786 7555

EUROPE

Contact our Central Team
UK

Freephone from UK

+44 808 234 1667

Germany

Freephone from Germany 

+49 800 000 5137

MIDDLE EAST

Toll free from UAE

+971 800 353 6368