Vehicle Fluid Systems Testing Services

Ensure your vehicle fluid systems meet performance, durability, and compliance targets with one trusted partner. From O-rings to full assemblies, Element delivers fast, reliable results and hands-on technical guidance to help you optimize designs, reduce risk, and stay ahead of innovation—across ICE, electric, and hybrid vehicles.

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What are Vehicle Fluid Systems Testing Services at Element?

Vehicle fluid systems testing evaluates the performance, durability, and efficiency of automotive fluid systems under simulated real-world conditions. At Element, we test fuel systems, hydraulic systems, and liquid cooling systems across a complete range of temperatures and pressures to validate their long-term reliability and performance.

Two Element testing experts in laboratory safety equipment ready for testing

What Can Element Offer You For Fluid Systems Testing Services?

Key tests offered

At Element, we deliver a full suite of durability and performance tests for fluid systems. Our advanced methods simulate both daily and extreme lifecycle stressors to ensure reliability. Through high-temperature coolant circulation and precision leak detection testing, we provide comprehensive data for system optimization.

Testing capabilities include:

Extended durability testing up to thousands of hours
Mechanical fatigue assessment through cyclic loading
Pressure profile analysis at elevated temperatures
Submerged leak detection testing
Temperature range validation from -50°C to +150°C

Radiator aging testing

Element's advanced labs allow us to perform intensive radiator aging tests per automotive test standards, followed by a battery of physical endurance tests. This approach provides valuable insights into the radiator's performance throughout its usable life.

Our technicians simulate the lifetime wear on a radiator by running high-temperature coolant through the system for extended periods, typically thousands of hours, then test the parts for leaks by submerging them in water tanks. Additionally, we conduct mechanical fatigue testing, where cyclic loads are applied to the radiator ports to test for fatigue strength, and pressure pulse testing, where cyclic pressure is applied to the radiators with a specific pressure profile at elevated temperatures.

These rigorous tests determine the long-term durability of radiator systems, providing manufacturers with critical insights that enable them to address potential issues proactively.

Components and materials we test

Our comprehensive capabilities cover fluid systems from individual parts to full assemblies. We test across all vehicle types, including military, off-road, passenger, and commercial platforms.

Complete fluid cooling systems
Battery cooling systems
Air conditioning systems
Radiators
O-rings and hoses

Methods and solutions offered

Our testing methodology combines cutting-edge technology with proven expertise to deliver reliable results. We employ extensive temperature range testing from -50°C to +150°C, conducting extended durability assessments over thousands of hours. Our cyclic load application for fatigue strength evaluation and pressure profile testing at elevated temperatures ensures thorough system validation under real-world conditions.

Cutting-edge equipment we use

We maintain state-of-the-art facilities equipped with advanced testing technology to ensure accurate and reliable results. Our equipment includes Class 1 Division 1 environmental chambers, sophisticated pressure testing systems, and precision temperature control facilities. This advanced infrastructure allows us to simulate real-world conditions and gather comprehensive performance data.

Equipment highlights:

Class 1 Division 1 environmental chambers
Advanced pressure testing systems
High-precision measurement tools
State-of-the-art simulation equipment
Temperature control facilities

Materials we test

These are our most prevalent requests. Don't see what you're looking for? Contact us!

Fluid systems for internal combustion vehicles, electric vehicles, and hybrids
Fluid cooling systems
Battery cooling systems (ICE/EV/hybrid)
Air conditioning systems
Radiators
O-rings
Hoses
Complete fluid systems
Hydraulic systems
Fuel systems

Your Challenges, Our Solutions

Reliable performance in extreme conditions

We simulate full temperature ranges (-50°C to +150°C) and real-use stressors to ensure systems perform consistently in any climate.

Maximizing energy efficiency

We provide accurate test data that helps optimize system design and reduce energy consumption, improving overall fuel economy.

Long-term durability validation

Our extended aging and cyclic testing protocols help identify potential failures early, allowing proactive design improvements.

Innovation with confidence

With expertise across ICE, hybrid, and EV platforms, we test next-generation systems and support you with technical insights from concept to launch.

Why Choose Element

Element testing specialist standing among environmental test chambers in product testing lab

Industry-Leading Expertise

Supporting automotive innovation across traditional, electric, and hybrid vehicles with comprehensive testing solutions.

Complete Testing Coverage

From simple components to complex systems, we test it all under one roof.

Advanced Technical Capabilities

State-of-the-art facilities simulate real-world conditions across extreme temperature ranges.

Single-Source Solution

Access comprehensive testing services and expert analysis through one trusted partner.

-50°C to +150°C
Testing range

Advanced temperature testing capabilities worldwide

1,000+
hours durability testing

Comprehensive long-term performance validation

Class 1 Division 1
environmental chambers

Advanced facilities for accurate, high-stress fluid systems testing.

1
trusted partner for complete system testing

End-to-end testing from simple components to complex assemblies.

Element testing engineer operating salt fog chamber for product environmental testing

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