Full and Small Scale Pipe Testing

Ensure your pipeline integrity with comprehensive full-scale and small-scale pipe testing that addresses your most critical challenges. Our state-of-the-art laboratories combine advanced testing capabilities with hands-on technical guidance to deliver fast, reliable results. From offshore installations to deepwater environments, we provide end-to-end solutions with the precision and expertise you need.

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What is Full and Small Scale Pipe Testing at Element?

Pipeline testing evaluates material properties, acceptable flaw sizes, and integrity threats to ensure safe, reliable pipeline operations. At Element, we provide both dynamic and static testing services for metal pipes, components, and systems to improve pipeline integrity in the Energy sector.

Materials testing scientist using microscope for quality analysis at Element laboratory

What can Element offer you for Full and Small Scale Pipe Testing?

Key tests offered

Element experts possess a thorough understanding and expertise to evaluate all pipeline flaws, including cracks, dents, defects in welds, and wrinkles. Our testing services include:

  • Full-scale near resonance pipe/weld fatigue testing
  • Small-scale cyclic straining
  • Mechanical and fracture toughness testing
  • Corrosion and corrosion fatigue testing
  • Full ring corrosion testing
  • Pipeline coating testing
  • Overall Heat Transfer Coefficient (OHTC)
  • Hydrogen Piping System Testing according to ASME B31.12

Components and materials we test

We offer full-scale testing on  offshore and onshore pipelines, machinery or subsea equipment. Our services encompass a range of capabilities to assess acceptable flaw sizes and material properties, highlight potential threats to pipeline integrity, and give insights into likely behavior in the field. That testing also covers the full spectrum of pipeline materials, from parent metal to welds, and coating systems to complete assemblies.

 

Methods and solutions offered

Our state-of-the-art approach combines full-scale pipe fatigue and small-scale cyclic straining to precisely simulate installation and operational conditions. We recreate realistic deformations during reeling operations, followed by comprehensive aging, sampling, and mechanical testing to ensure your pipelines meet all strain demands. We help you create more resilient offshore pipelines by precisely replicating the strain history they will experience in a controlled, repeatable manner.  

Which labs offer this service

Our world-leading team operates from energy hubs across the world, providing global access to our expert capabilities. Find out where your nearest energy hub is on our Locations Page.

Standards we test to and products we test

These are our most prevalent requests. Don't see what you're looking for? Contact us!
  • Hydrogen Piping System and Pipeline Testing according to ASME B31.12
  • Your Challenges, Our Solutions

    Material Strain During Installation

    Our small-scale cyclic straining precisely replicates the strain history your pipelines will experience during reeling and installation, giving you confidence in your material's performance.

    Critical Flaw Assessment

    Our experts thoroughly evaluate all pipeline flaws including cracks, dents, weld defects, and wrinkles, helping you make informed decisions about pipeline integrity.

    Deepwater Environment Demands

    Our experts develop and implement new testing methods specifically for deeper and more corrosive deepwater environments, ensuring your pipelines meet the challenges of extreme conditions. These precise simulations result in more accurate data for higher confidence in pipeline resiliency.

    Material Property Validation

    Our combination of full-scale and small-scale testing provides accurate material characterization under realistic conditions, followed by aging, sampling and mechanical testing to comprehensively verify your pipeline meets all strain demands.

    Why Choose Element

    Element materials testing engineer operating precision measurement equipment for quality analysis

    Unrivaled Testing Integration

    Combined full-scale and small-scale capabilities with aging, sampling and mechanical testing deliver comprehensive pipeline assessment from one partner.

    Industry-Leading Expertise

    Our highly accessible technical experts actively develop new testing methods for deeper and more corrosive environments.

    Quality-Assured Results

    ISO 17025 compliant quality management systems ensure reliable, repeatable testing processes and trustworthy data for critical decision-making.

    Global Testing Network

    Access our expertise through laboratories in the USA, Europe and Asia, with both on-site and laboratory testing options.

    Frequently asked questions

    What makes pipe reeling testing important?

    Pipe reeling, while efficient for laying offshore pipelines, subjects materials to significant cyclic plastic strains. It is important that the material properties, and pre-existing flaws are controlled in both the weld and parent pipe.

    How do you ensure accurate simulation of installation conditions?

    We combine full-scale pipe testing with small-scale cyclic straining to recreate realistic deformations in controlled, repeatable conditions.

    How do you ensure test data quality for pipeline testing?

    Our team continuously develops new testing methods while improving data integrity. We combine state-of-the-art facilities with rigorous quality management systems to ensure your test data is accurate, reliable, and actionable for decision-making.

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    Speak to our team of experts

    AMERICAS

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    +1 888 786 7555

    EUROPE

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