Engine and Powertrain Testing

Fast-track your vehicle development with comprehensive engine and powertrain testing that validates performance, durability, and compliance. As North America's leading automotive testing partner, we provide fully accredited and customizable services from passenger cars to military vehicles. Element's global testing capabilities help you create more efficient, reliable propulsion systems while meeting international regulatory standards and reducing time-to-market.

Engine and Powertrain Testing
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What is Engine and Powertrain Testing at Element?

Engine and powertrain testing evaluates the performance, durability, and efficiency of vehicle propulsion systems. At Element, we provide comprehensive testing services for engine and powertrain components using advanced simulation equipment and specialized analytical techniques. Our testing verifies that critical power-producing parts meet design expectations and can withstand real-world service conditions while conforming to international regulatory requirements.

Two Element testing experts in laboratory safety equipment ready for testing

What Can Element Offer You For Engine and Powertrain Testing?

Key tests offered

Overcome development challenges with Element's extensive testing capabilities tailored to your specific requirements. Our powertrain testing:

  • Powertrain system durability testing
  • Powertrain system materials testing
  • Engine audit hot testing
  • Durability assessment
  • Performance verification
  • Materials analysis
  • Microstructural examination
  • Mechanical testing
  • Chemical composition validation
  • Failure analysis
  • Production audit hot testing with automatic pass/fail evaluation and immediate data retrieval

Supporting fuel efficiency goals
Meet increasingly demanding fuel efficiency regulations with confidence. Our testing services align with Corporate Average Fuel Economy (CAFE) standards for light-duty vehicles, helping you develop powertrain systems that contribute to overall vehicle fuel efficiency. This specialized expertise supports your engineering and design challenges in creating more environmentally compliant vehicles while maintaining performance standards and meeting consumer expectations in today's competitive market.

Components we test

Your engine and powertrain systems require meticulous validation across all components of powertrain assemblies. Our testing capabilities cover the entire system from fuel intake to power delivery, helping you validate critical power-producing parts for optimal performance and longevity in real-world conditions.

Our extensive experience and specialized equipment allow us to test nearly any vehicle type, from passenger cars to commercial trucks, school and transit buses, commuter coaches, and military vehicles.

  • Internal combustion engines
  • Transmission systems
  • Driveline components
  • Powertrain assemblies and subsystems

Methods and solutions offered

Accelerate your development cycle with our customized testing approaches. We precisely reproduce various proving ground road surfaces and events through advanced simulation techniques, creating laboratory conditions that accurately mirror real-world driving environments. Our failure analysis investigations deliver rapid, accurate results to keep your projects on track, with custom-designed equipment deployable near your manufacturing facilities for immediate problem resolution and quality verification programs.

  • Road surface simulation
  • Real-world condition recreation
  • Rapid failure analysis
  • Custom equipment deployment
  • Quality verification programs
  • Pass/fail status automation

Powertrain System Durability Testing
Element's labs use advanced simulators, including MAST and road simulators, to deliver highly accurate powertrain durability testing. We replicate real-world road conditions to develop customized solutions for your toughest simulation challenges.

Powertrain System Materials Testing
We conduct chemical analysis, microstructural examination, and mechanical testing to verify material properties. Our experts perform rapid failure analysis for both metals and non-metallic materials, helping you enhance product durability and lifespan.

Engine Audit Hot Testing
Element provides production audit hot testing for internal combustion engines, delivering crucial performance insights. Our state-of-the-art proprietary electronic systems provide robust process control, automatic pass/fail status based on established limits, instant data retrieval, engine inventory information, and full engine history tracking for unmatched reliability. Our flexible, cost-effective solutions support quality verification, with custom equipment placed near OEM facilities for fast issue resolution.

Cutting-edge equipment we use

Stay ahead of the competition with testing conducted on state-of-the-art equipment.  This technology delivers superior simulation accuracy, robust process control, and immediate data accessibility for informed decision-making throughout your powertrain development process.

  • Multi-axial simulation tables (MASTs)
  • Spindle-coupled road simulators
  • Tire-coupled road simulators
  • Proprietary electronic control systems
  • Dynamometer testing equipment

Which labs offer this service

Our team operates from automotive hubs, providing convenient access to our expert capabilities. We offer single-source and fully accredited services for automotive testing including interiors, exteriors, safety and hydraulic systems. Find your nearest Transportation testing hub on our Locations Page.  

Standards we test to and components we test

These are our most prevalent requests. Don't see what you're looking for? Contact us!
  • Corporate Average Fuel Economy (CAFE)

Your Challenges, Our Solutions

Meeting durability requirements on-time

Meeting durability requirements while maintaining development schedules is crucial. Our advanced multi-axial simulation tables and road simulators reproduce various proving ground conditions with exceptional accuracy, accelerating your validation process without compromising thoroughness or reliability of test results.

Delays from failures

Component failures can derail your project timeline. Our dedicated experts conduct comprehensive failure analysis on both metals and non-metallic materials, delivering rapid, accurate results that identify root causes and keep your product development moving forward with minimal disruption to your schedule.

Consistent quality control

Ensuring consistent quality across production requires robust testing protocols. Our production audit hot testing for engines provides valuable performance insights with automated pass/fail status based on established limits, supporting your quality control with objective, reliable data and full engine history tracking.

Global compliance complexity

Navigating international regulatory requirements adds complexity to development. Our comprehensive testing aligns with global standards, including CAFE requirements for fuel efficiency, helping you meet diverse regulatory demands with a single testing partner that understands both local and international requirements.

Why Choose Element

Element testing specialist standing among environmental test chambers in product testing lab

Engine simulation expertise

Our multi-axial simulation tables deliver the highest laboratory accuracy for powertrain durability testing.

Powertrain testing leadership

North America's leading automotive testing partner with specialized engine and powertrain capabilities and fully accredited services.

Rapid problem resolution

Custom-designed equipment deployable near your manufacturing facilities for immediate testing solutions.

Comprehensive analysis capabilities

From chemical analysis to mechanical testing, we cover all aspects of powertrain component evaluation.

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