Test Rig Design Services

Minimize product failures and accelerate time to market with Elements' fully tailored, end-to-end test rig design services. We offer hands-on engineering guidance, simulate real-world conditions, and integrate cutting-edge technology for precise, reliable results. Trust Element Digital Engineering to optimize your testing process—from concept to launch—with speed, convenience, and unmatched technical partnership.

Test rig design services
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What is Test Rig Design at Element?

Test rig design services at Element provide custom testing environments that evaluate product performance and durability under controlled conditions. Our engineering team works closely with you to design bespoke test rigs that replicate specific operational environments across aerospace, defense, energy, automotive, and technology sectors, ensuring thorough testing according to industry standards. 

Two Element testing experts in laboratory safety equipment ready for testing

What can Element offer you for Test Rig Design Services?

Key services offered

Element delivers end-to-end test rig solutions, from initial concept through to detailed engineering, implementation and project management. By collaborating closely with you, we ensure each rig meets your unique testing requirements and industry standards. Our services also include advanced simulation capabilities, technology integration, comprehensive installation and calibration, and ongoing support. When required, we leverage data science insights to refine design decisions and optimize performance.

Ongoing Lifecycle and Fatigue Testing: Our services include continuous testing to assess product durability and lifespan under repeated stress, helping you optimize design and material choices throughout the development process. 

Products we test

Elements' test rigs are designed to evaluate performance across multiple industries, from aerospace components to automotive systems. We specialize in creating custom environments that simulate real-world conditions, ensuring comprehensive testing of your specific products. Our rigs accommodate various material types and component sizes, with expertise in mechanical, environmental, and durability testing. 

Cutting-edge equipment we use

Our test rigs incorporate state-of-the-art sensors, data acquisition systems, and control technologies for maximum accuracy and reliability. Advanced instrumentation ensures precise data collection and real-time performance monitoring, giving you comprehensive testing capabilities and consistent results.

Which labs offer this service

Our Bristol, Derby, and Houston digital engineering hubs provide global access to our expert capabilities. Find out where your nearest digital engineering hub is on our Locations Page. 

Ongoing Lifecycle Support

Our partnership extends beyond installation — we offer comprehensive lifecycle support. That includes regular maintenance services, recalibration when required, and adaptation of test rigs to meet evolving testing needs. Our team can ensure your testing capabilities stay up to date with industry requirements and technological advancements.

Standards we test to and components we test

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Our testing and certification processes align with numerous international and national standards to ensure our products meet the highest levels of quality and safety. Below is a detailed list of the standards we adhere to:

Aviation Standards:

  • EASA (European Union Aviation Safety Agency): Ensures safety and environmental protection in the European aviation sector.
  • CAA (Civil Aviation Authority): Governing body regulating aviation safety in the UK.
  • FAA (Federal Aviation Administration): Oversees all aspects of American civil aviation.
  • UK CA (UK Civil Aviation Authority): Ensures that the UK aviation industry meets the highest safety standards.

British Standards:

  • British Standards: Specifications designed to ensure quality and efficiency across multiple industries in the UK.

European Standards:

  • EEC CE Marking: Certification mark that indicates conformity with health, safety, and environmental protection standards for products sold within the European Economic Area.
  • DIN Standards (Deutsches Institut für Normung): German standards that ensure quality, safety, and efficiency.

American Standards:

  • ASME Standards (American Society of Mechanical Engineers): Promotes the art, science and practice of multidisciplinary engineering around the globe.
  • ANSI (American National Standards Institute): Oversees the creation, promulgation, and use of thousands of norms and guidelines that directly impact businesses in nearly every sector.

Chinese Standards:

  • Chinese GB Standards: Mandatory standards that are the basis of product quality in China.

Indian Standards:

  • ISI (Indian Standards Institute): Quality standards used to maintain product efficiency and performance in India.
  • By adhering to these standards, we ensure that our products are not only compliant with regulatory requirements but also meet the highest standards of safety and quality globally. If you require more details about specific standards or need information on how we implement these standards in our processes, please feel free to reach out to us.

Your Challenges, Our Solutions

Risk Management

Our precision-engineered test rigs simulate real-world conditions, minimizing product failures and ensuring reliable validation of your products before market release.

Complex Testing Requirements

Custom-designed test rigs replicate your specific operational environments, meeting diverse testing needs while ensuring compliance with international standards.

Accuracy Concerns

State-of-the-art sensors and data acquisition systems deliver consistent, reliable testing outcomes through rigorous calibration and validation processes.

Technical Integration

Seamless integration of advanced control technologies and comprehensive installation services ensure your test rig is ready for immediate use.

Why Choose Element

Element team of scientists and testing engineers in laboratory setting

Precision Engineering

Each test rig is designed to meet specific testing specifications, ensuring high precision and effective performance evaluations.

Customized Solutions

Tailored to your exact needs, our rigs can simulate a wide array of environmental and operational conditions, providing versatile and comprehensive testing capabilities.

Advanced Technology Integration

We incorporate advanced instrumentation and control systems to enhance the accuracy and reliability of your testing outcomes.

Reduced Risk

By simulating real-world conditions accurately, our test rigs help minimize the risk of product failures, ensuring higher reliability before market release.

Frequently asked questions

Can your test rigs simulate any testing environment?

Our test rigs are engineered to simulate a wide range of environmental conditions, so no matter what your specific operational scenarios, they’ll replicate them.

How do you ensure test rig accuracy?

We have rigorous calibration and validation processes in place, using advanced technology and instrumentation for high precision and reliability.

Can you upgrade existing test rigs?

Yes, we specialize in upgrading and retrofitting existing test rigs to meet new industry standards, enhancing functionality and extending service life.

What ongoing support do you provide for test rigs?

We provide comprehensive post-installation support including maintenance, recalibration services, and adaptation to new testing needs as they evolve. Our commitment extends beyond initial setup to ensure your test rig maintains optimal performance throughout its lifecycle.

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Speak to our team of experts

AMERICAS

Toll free from US lines

+1 888 786 7555

EUROPE

Contact our Central Team
UK

Freephone from UK

+44 808 234 1667

Germany

Freephone from Germany 

+49 800 000 5137

MIDDLE EAST

Toll free from UAE

+971 800 353 6368