Additive Manufacturing Testing

Need to ensure your additively manufactured components meet rigorous safety and regulatory requirements? Partner with Element for comprehensive Additive Manufacturing Testing Services. From powder characterization to full performance testing, we offer end-to-end solutions with hands-on technical guidance. Get to market faster with safe, compliant components, backed by industry-leading expertise.

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What is Additive Manufacturing testing at Element?

Additive Manufacturing (AM) testing ensures 3D printed components meet safety and performance requirements for critical applications. At Element, we provide comprehensive testing services for AM components, specializing in regulated industries where stringent validation is essential. Our services cover the entire AM testing spectrum, from raw material analysis to final product validation.

Element testing specialist examining precision measurement equipment for materials analysis

What can Element offer you for Additive Manufacturing Testing?

Key tests offered

You can be certain that your results from Element are reliable, accurate, and dependable, no matter what the application. Our tests include:

Find out how we use Direct Metal Laser Sintering (DMLS) and Selective Laser Melting (SLM) to carry out the additive manufacturing of metals.

Components and materials we test

From critical aerospace components to medical implants, we test a wide range of additively manufactured parts where safety and performance are paramount. Our expertise spans metal AM components, specialized medical devices, and industrial parts requiring stringent validation.

Methods and solutions offered

We employ advanced techniques like Direct Metal Laser Sintering (DMLS) and Selective Laser Melting (SLM) for comprehensive AM testing, addressing the unique challenges of additive manufacturing to ensure reliable quality assurance for critical components.

 

Cutting-edge equipment we use

We’re facing the new challenges presented by additive manufacturing head-on, including understanding the issues our clients face when identifying and defining test requirements, creating reliable programs for quality assurance, determining material properties that may be vulnerable in additive manufacturing applications, and detecting critical flaws with a higher level of accuracy and detail  

Educational Partnership & Knowledge Sharing

Access our extensive knowledge resources including webinars, podcasts, and expert advice on AM testing. We collaborate actively with industry leaders, higher education, and public sector organizations to advance AM testing capabilities and share best practices.

Materials we test

These are our most prevalent requests. Don't see what you're looking for? Contact us!

Metal AM Components:

  • Direct Metal Laser Sintered (DMLS) parts
  • Selective Laser Melted (SLM) components
  • Metal powder materials
  • Critical safety components
  • Medical implants
  • Aerospace parts

Your Challenges, Our Solutions

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Quality Assurance Uncertainty

When standard QA methods don't work for AM components, we provide specialized testing protocols designed specifically for additive manufacturing, ensuring your components meet all safety and performance requirements.
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Navigating Compliance Challenges

Navigate complex regulatory requirements with our expertise. We're actively involved in developing international AM testing standards through ASTM International Committee F42 and America Makes.
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Verifying Performance

Verify your AM components are lighter and stronger than conventional parts through our comprehensive suite of testing services, from powder characterization to complete failure analysis.
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Test Requirements Definition

Unsure about testing requirements? Our engaged experts help you identify and define the right test program for your AM components, creating reliable quality assurance processes.

Why Choose Element

Element materials testing engineer operating precision measurement equipment for quality analysis

Industry Standards Leadership

We’re actively shaping AM testing standards through participation in key international committees and organizations.

Comprehensive Testing Portfolio

We offer the most extensive range of AM testing services in the industry, covering every aspect from powder to final product.

Early Qualification Capability

Take advantage of our unique ability to qualify components early in highly-regulated industries, accelerating time to market.

Global Testing Network

Access testing expertise across multiple countries with consistent quality and local convenience.

Frequently asked questions

What makes AM components different from conventional parts?

AM components are lighter and stronger than conventional parts but require specialized testing methods due to their unique manufacturing process.

How do you ensure quality in critical AM components?

We employ comprehensive testing from powder characterization through final product validation, using advanced techniques like DMLS and SLM  

How do you stay current with AM technology developments?

We maintain active partnerships with industry leaders, higher education institutions, and public sector organizations, while participating in key organizations like ASTM International Committee F42 and America Makes.

What industries typically need AM testing services?

Our services primarily support highly-regulated industries including aerospace, medical devices, transportation, and energy sectors where component safety and reliability are critical.

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Related services

Element materials testing specialist examining sample with protective equipment for quality analysis

Materials Testing Services

View our comprehensive materials testing service range, combining destructive and non-destructive testing for a wide range of materials and industries.

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Mechanical Testing Services

Element provides fast, precise mechanical testing services for metals, polymers, and composites, helping industries meet compliance standards and optimize material performance with expert-driven assessments.

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Powder Characterization Services

Element's powder characterization services support additive manufacturing by verifying material properties, batch consistency, and compliance with industry standards for optimal performance in 3D printing applications.

Related Articles and Events

Podcast: Testing Additively Manufactured Medical Devices

Podcast: Testing Additively Manufactured Medical Devices

Sep 27, 2023

On-Demand Webinar: Testing & Qualification of Additively Manufactured Orthopedic & Spinal Implants

On-Demand Webinar: Testing & Qualification of Additively Manufactured Orthopedic & Spinal Implants

Nov 1, 2024

DMLS vs SLM 3D Printing for Metal Manufacturing

The techniques used to carry out the additive manufacture of metals are slightly different from those used to print plastics. The two main techniques are direct metal laser sintering and selective laser melting.

Apr 28, 2023

How Can Additive Manufacturing Be Safely Implemented for Critical Components? – Element's Innovative Integrity Assurance Methodology

Discover how Element developed a groundbreaking integrity assurance methodology for additive manufacturing, enabling safe 3D printing for critical aerospace and nuclear components.

Aug 14, 2023

Speak to our team of experts

AMERICAS

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+1 888 786 7555

EUROPE

Contact our Central Team
UK

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+44 808 234 1667

Germany

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+49 800 000 5137

MIDDLE EAST

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+971 800 353 6368