Powder Characterization Services

Ensure the quality, consistency, and compliance of your additive manufacturing materials with our powder characterization services. We provide end-to-end testing, from powder analysis to mechanical validation, using advanced techniques like SEM, ICP-OES, and Atomic Absorption. With industry expertise and global reach, we deliver accurate, reliable results to accelerate your production with confidence.

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What is Powder Characterization Services at Element?

Powder characterization is the systematic analysis of metal powder properties essential for additive manufacturing success. At Element, we deliver complete powder analysis services covering flow rate, density, particle distribution, and chemical composition to validate your materials for 3D printing applications.

Element testing specialist examining precision measurement equipment for materials analysis

What Can Element Offer You For Powder Characterization Services?

Key tests offered

We provide comprehensive powder analysis tailored to your additive manufacturing needs. Our testing capabilities include: 

  • Flow rate and powder behavior analysis 
  • Apparent, tap, and skeleton density measurements 
  • Detailed particle size distribution assessment 
  • Particle form and shape characterization 
  • Advanced sieve analysis 
  • Full chemical composition verification 
  • Pre and post-printing material validation 

Element also provides hardness testing, tensile testing, fatigue testing, and more to ensure crucial mechanical material properties weren’t lost in the printing process and to understand the strength and durability of the final product.

Materials we test

Our experts analyze metal powders across industries, from aerospace-grade alloys to medical-grade titanium, specializing in testing powders for additive manufacturing applications. Your materials are evaluated for 3D printing suitability, with special attention to aerospace, transportation, and medical device requirements. We verify material properties across every batch to maximize manufacturing success.

Methods and solutions offered

Our testing methodology combines advanced particle analysis with detailed chemical characterization to deliver complete powder validation. We utilize multiple complementary techniques to assess your materials: 

  • Chemical composition through ICP-OES 
  • Comprehensive density measurements 
  • Multi-point particle distribution analysis

Cutting-edge equipment we use

Our facilities utilize state-of-the-art analytical equipment to deliver precise, reliable results. Key systems include high-resolution Scanning Electron Microscopy (SEM), advanced Inductively Coupled Plasma Optical Emission Spectroscopy (ICP-OES), specialized powder flow testing apparatus, and comprehensive mechanical testing equipment for finished product validation. 

Advanced mechanical validation

We complement powder analysis with comprehensive mechanical testing of your 3D-printed components. Our complete validation process includes hardness testing, tensile testing, and fatigue testing to verify material performance throughout the printing process. This ensures your finished products maintain crucial mechanical properties and meet durability requirements. 

Standards we test to and materials we test

These are our most prevalent requests. Don't see what you're looking for? Contact us!
  • ISO/ASTM 52907

Your Challenges, Our Solutions

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Ensuring Batch-to-Batch Consistency

Our comprehensive powder characterization validates uniform properties between batches through multiple testing methods, supporting reliable manufacturing outcomes and reducing material waste through reusability analysis.
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Verifying Material Purity and Composition

Advanced chemical analysis using ICP-OES Atomic Absorption, and LECO Analysis verifies exact composition and purity levels, providing documented evidence of quality. Get detailed reports on your material composition for complete manufacturing confidence.
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Meeting Strict Industry Regulations

Full-scope ISO/ASTM 52907 testing ensures compliance with all relevant standards, simplifying certification for aerospace, medical, and transportation applications.
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Validating Mechanical Performance Post-Printing

Complete mechanical testing of finished products confirms material properties are maintained throughout printing. We also conduct failure analysis to detect potential weaknesses in printed components.

Why Choose Element

Element materials testing engineer operating precision measurement equipment for quality analysis

Global testing network

Access comprehensive powder characterization services through our worldwide laboratory network.

Complete testing solutions

From powder analysis to finished product validation, get all your testing needs met in one place.

Industry-leading expertise

Benefit from our deep experience in additive manufacturing and materials testing.

Quality-driven results

Receive accurate, reliable results backed by rigorous testing protocols.
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Speak to our team of experts

AMERICAS

Toll free from US lines

+1 888 786 7555

EUROPE

Contact our Central Team
UK

Freephone from UK

+44 808 234 1667

Germany

Freephone from Germany 

+49 800 000 5137

MIDDLE EAST

Toll free from UAE

+971 800 353 6368