Aluminium Etching and Cleaning

Simplify your aluminum component testing with an all-in-one chemical etching and cleaning solution. Element's hands-on technical guidance ensures efficient surface preparation, rapid defect detection, and complete compliance with aerospace and manufacturing specifications. Enjoy end-to-end convenience and confidence in every inspection, with precise processes and expert support tailored to your needs.

Aluminium Etching and Cleaning
I'm trying to...

What is Aluminium Etching and Cleaning at Element?

Aluminium etching and cleaning uses specialized chemical processes to assess grain size, prepare surfaces for further inspection, and detect surface defects. At Element, we provide comprehensive aluminum chemical etching solutions using a sodium hydroxide (NaOH) alkaline bath that cleans or etches aluminum parts. Our goal is to identify potential issues before they impact performance, offering you an end-to-end, in-house service under one roof.

Element testing specialist examining precision measurement equipment for materials analysis

What Can Element Offer You For Aluminium Etching and Cleaning?

Key tests offered

Our aluminum etching services help assess grain size, prepare surfaces for Fluorescent Penetrant Inspection (pre-pen etch), and reveal defects that might compromise component integrity. We carefully control chemical concentrations, temperature, and immersion times to ensure consistent results while preserving structural integrity.

  • Surface defect detection
  • Grain size assessment
  • Pre-penetrant inspection preparation (pre-pen etch)
  • Surface cleaning for further testing

Components we test

We test a comprehensive range of aluminum parts essential to your operations. Your housings, enclosures, sleeves, brackets, tubing, cylinders, spars, spacers, fittings, flanges, bushings, beams, adapters, sockets, nozzles, shear pins, tie rods, angles, levers, pistons, hinges, latches, spirals, shim blocks, seal housings, retainers, and more benefit from our specialized etching and cleaning methods. Our services address multiple industries and component sizes.

  • Structural components: housings, enclosures, spars, beams, brackets
  • Mechanical parts: sleeves, tubing, cylinders, pistons, tie rods
  • Connection elements: fittings, flanges, sockets, nozzles, adapters
  • Control components: levers, hinges, latches, retainers  

Methods and solutions offered

With Element, you benefit from our specialized chemical etching and cleaning processes using sodium hydroxide (NaOH) in precisely calibrated alkaline baths. We strictly follow recognized industry standards while delivering clear, actionable information on your aluminum components.

  • Alkaline bath processing with sodium hydroxide
  • Specification-compliant etching and cleaning
  • Controlled chemical reactions for consistent results
  • Full regulatory adherence under one roof

Comprehensive specification coverage

We maintain a thorough understanding of industry requirements so that your aluminum etching and cleaning meets (and often exceeds) certification guidelines. Our ongoing compliance updates mean you can focus on quality without worrying about regulatory gaps.

  • Multiple aerospace specifications supported
  • Industrial standards compliance
  • Regular specification updates
  • Documentation for regulatory submissions

Cutting-edge equipment we use

Our laboratories use specialized chemical baths, calibrated measurement instruments, and advanced inspection systems, all complemented by proper waste treatment and environmental permits. Because we hold everything in-house, you have assurance that each step—from chemical handling to final documentation—meets the highest standards.

  • Chemical processing baths
  • Waste treatment systems
  • Environmental control equipment
  • Measurement and inspection instruments

Which labs offer this service

Our team operates from Materials Testing hubs worldwide, giving you global access to our expertise. Visit our Locations Page to explore our lab network.

Standards we test to and components we test

These are our most prevalent requests. Don't see what you're looking for? Contact us!

Etching:

  • BAC 5786
  • HS 7725 (included in pre-pen etch)
  • C5098 (included in pre-pen etch)
  • EIM Code 2, Method H
  • RPS 676
  • RRP 51008
  • SS8712 (included in swab etch)
  • CP3605
  • C129

Cleaning:

  • RPS 128
  • RPS 576
  • RRP 51000

Your Challenges, Our Solutions

test

Navigating standards compliance

Our aluminum etching and cleaning methods meet the most stringent industry specifications, including BAC 5786 and RPS standards. This all-in-one approach helps you maintain certifications without juggling multiple vendors.
test

Hidden defects creating costly problems

We expose potential issues early through precise chemical etching. By selectively removing material, we make microscopic anomalies visible before they become costly problems.
test

Specialized expertise requirements

Gain confidence from our qualified personnel with specialized knowledge in aluminum component inspection, chemical handling, and results interpretation. Every step is performed by skilled professionals.
test

Environmental and sustainability requirements

We maintain environmental permits and on-site waste treatment systems for aluminum processes. You get peace of mind knowing your compliance and sustainability requirements are met.

Why Choose Element

Element materials testing engineer operating precision measurement equipment for quality analysis

Aluminum etching expertise

Rely on our technical proficiency in chemical etching designed specifically for aluminum components.

Specification-compliant procedures

We adhere to BAC 5786, RPS, and a wide range of cleaning and etching specifications for proven regulatory compliance.

Complete in-house capabilities

Benefit from a fully integrated solution for chemicals, equipment, and skilled personnel through one provider.

Environmental responsibility

Count on our permitted waste treatment and environmental systems to keep your aluminum testing sustainable and compliant.
map

Explore our global network of labs and find your nearest location

VIEW ALL LOCATIONS

Related services

chemical etching analysis

Chemical Etching Services

Element’s chemical etching services detect hidden defects, refine material surfaces, and prepare samples for advanced testing. Trusted for precise, non-destructive analysis - save time and cost by uncovering imperfections before NDT or mechanical testing.

non destructive testing

Non-Destructive Testing (NDT) and Inspection Services

Get precise, reliable non-destructive testing (NDT) to detect flaws, verify material integrity, and meet industry standards, saving time and reducing risk. View services.

Element chemical processing engineer in front of tank.

Macro Etching

Element's Macro Etching services detect critical defects in nickel and titanium alloys through advanced chemical NDT processes. Expert metallurgists ensure quality compliance for safety-critical components.

nital etch inspection services

Nital Etch Inspection Services

Element's Nital Etch inspection identifies overheating and surface variations in machined parts. Our certified, in-house process safeguards material integrity with industry-approved, non-destructive testing methods.

Metal samples in a basket being lowered into a tank

Anodic Etching Inspection

Element's anodic etching inspection service identifies grain structure, inclusions, and defects in stainless steel and nickel alloys. A critical non-destructive testing method for aerospace and industrial applications.

Element chemical processing engineer in front of tank.

Pre-penetrant Etch

Pre-penetrant etch removes smeared material for precise FPI inspection. Element provides industry-certified services, ensuring optimal surface preparation for accurate testing results.

Speak to our team of experts

AMERICAS

Toll free from US lines

+1 888 786 7555

EUROPE

Contact our Central Team
UK

Freephone from UK

+44 808 234 1667

Germany

Freephone from Germany 

+49 800 000 5137

MIDDLE EAST

Toll free from UAE

+971 800 353 6368