Tensile Testing

Validate your materials' strength, durability and compliance with Element's precise tensile testing – including Open Hole tensile testing - designed to minimize real-world failures. Get fast, accurate insights into material performance that help you make confident design decisions, meet regulatory requirements, and bring safer, higher-quality products to market faster.

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What is Tensile Testing at Element?

Tensile testing is a destructive mechanical testing method that stretches materials until they break, establishing maximum stress tolerance and revealing critical properties like strength, stiffness, and ductility. At Element, we apply controlled forces to determine ultimate tensile strength and other essential characteristics for both metallic and non-metallic materials, providing you with fundamental data to support better design decisions and regulatory compliance.  

We also offer specialized Open Hole (notched) tensile testing using composite materials with pre-made holes (open or filled) to simulate real-world flaws or fastener installations. These tests are an extension of standard tensile testing, tailored for assessing structural integrity in more realistic, application-specific conditions. 

Element testing specialist examining precision measurement equipment for materials analysis

What Can Element Offer You For Tensile Testing?

Key tests offered

Unlock critical material insights with our comprehensive testing capabilities designed to reveal how your materials will perform in real-world applications. We measure ultimate tensile strength (UTS), maximum elongation, reduction of area, Young's modulus, Poisson's ratio, yield strength, and strain-hardening properties across diverse material types. For composites, we determine tensile chord modulus of elasticity according to standards like ASTM D3039, revealing directional properties crucial for performance prediction. Our specialized open hole testing for composites simulates fastener holes and material flaws, providing data essential for joint design and damage tolerance assessment. 

  • Ultimate tensile strength (UTS) determination 
  • Young's modulus and Poisson's ratio measurement 
  • Yield strength and yield point elongation evaluation 
  • Elongation, ductility, and strain-hardening properties 
  • Environmental exposure testing (temperature, humidity) 
  • High-temperature and cryogenic testing 
  • Open hole tensile testing (ASTM D5766) for composite materials 
  • Filled hole tensile testing (ASTM D6742) for fastener applications 
  • Axial tensile testing and flexural tensile testing 
  • Digital image correlation and true stress/strain measurements 

Materials we test

From metals to advanced composites, we test a comprehensive range of materials across multiple industries. Our services evaluate metals, alloys, composites, polymers, rubbers, elastomers, welds, and specialized materials like medical devices. Whether you need standard metal testing or specialized evaluation of complex materials like polymer matrix composites (PMCs) with directional properties, our experts deliver reliable data that helps you make informed design decisions and meet industry-specific requirements. We test materials after exposure to environmental conditions like temperature and humidity, providing insights into how they'll perform in real-world applications. 

  • Metals and metallic alloys (structural steel, reinforcement bar, pipes) 
  • Polymer Matrix Composites (PMCs) and fiber-reinforced materials 
  • Polymers and plastics (including PEEK and thermoplastics) 
  • Rubber and elastomers (to ASTM D412, ISO 37 standards) 
  • Medical devices (leads, sutures requiring specialized fixtures) 
  • Weldments (per ASME, AWS, and DNV standards) 
  • Adhesives and coatings 
  • Textiles and fabrics 

Methods and solutions offered

Our testing methods apply static or slowly applied forces to determine ultimate tensile strength and comprehensive material properties. For composite materials, we test to ASTM D3039, measuring directional properties crucial for understanding performance. We offer open hole and notched testing to help you understand how small inclusions or damages affect strength properties, providing essential data for modeling bolted or riveted composite joints. Our approach includes specialized methods for difficult-to-test materials, developing custom fixtures to obtain meaningful data. For weld tensile testing, we determine resilience and resistance, ensuring your welds meet the highest standards. 

  • Static force application with precision measurement 
  • Environmental conditioning before testing (temperature, humidity) 
  • Directional property measurement for composite materials 
  • Open hole testing to simulate flaws and fastener holes (ASTM D5766) 
  • Filled hole testing to evaluate fastener effects (ASTM D6742) 
  • Digital image correlation for advanced strain analysis 
  • True stress and strain measurements for accurate modeling 
  • Bearing, filled hole tension, and notched testing 
  • Slow strain rate and high strain rate tensile testing 
  • Cryogenic testing for low-temperature applications 
  • Custom fixture development for specialized materials 

Open Hole Tensile Test – ASTM D5766 
ASTM D5766 outlines the standard method for measuring the open hole tensile strength of polymer matrix composite (PMC) laminates. This test evaluates the force needed to break a composite specimen that has a centrally located hole. It's especially useful for simulating flaws in composite components and for generating data when the material’s end use involves fastener holes. 

The filled hole tensile test methods follow the ASTM D6742 specification. This method is similar to open hole testing, with the key difference being that a fastener is inserted into the hole during testing. When tested this way, the material generally withstands higher forces. The clearance of the hole, fastener type, material hardness, and torque may affect the material’s strength properties. 

Specialized composite and polymer expertise 
Benefit from our dedicated experts who understand the unique challenges of testing directional materials like composites and polymers when traditional metal testing approaches don't apply. As active members of numerous composite committees including ASTM D30, CMH-17, Nadcap, and the Committee on Composite Materials, our specialists bring unparalleled knowledge to your testing program. We understand that composites require specialized protocols, offering testing according to standards like ASTM D3039 for basic tensile properties and ASTM D5766/D6484 for open hole testing. For composite fiber overwrap applications, we provide quality control testing that validates reinforcement for concrete columns in earthquake zones. 

  • Polymer Matrix Composite (PMC) testing for aerospace applications 
  • Composite fiber overwrap quality control testing 
  • Environmental exposure testing for composites 
  • Open hole testing for simulating flaws and fastener holes 
  • Filled hole testing to evaluate fastener interactions 
  • Notched compression testing for joint modeling 
  • Mechanical property determination for lightweight durable materials 
  • Custom test development for innovative composite materials 
  • Tabbing and preparation of composite test specimens 
  • Support for research and development of new composite applications 

Cutting-edge equipment we use

Our advanced instrumentation delivers unmatched insights into complex material properties that help you make better design decisions. Our laboratories feature state-of-the-art testing equipment capable of measuring ultimate tensile strength, maximum elongation, reduction of area, and sophisticated characteristics like Young's modulus, Poisson's ratio, and strain-hardening with exceptional precision.  

  • Precision force and extension measurement systems 
  • Environmental chambers for temperature and humidity control 
  • Digital image correlation systems for strain mapping 
  • Specialized gripping equipment for diverse material types 
  • Side support fixtures for open hole compression testing 
  • Custom fixtures for medical devices and complex geometries 
  • High-force testing equipment for structural materials 
  • Cryogenic testing capabilities for low-temperature applications 

Which Industries do we serve?

Whether you're in aerospace, medical devices, construction, or manufacturing, our laboratories are dedicated to addressing your unique industry challenges with precision and expertise. Beyond standard tensile testing, our offerings encompass a variety of mechanical tests tailored to your specific materials and applications. For safety-critical components, we provide comprehensive risk mitigation through valuable data that assesses structural performance under stressful conditions. This helps you identify and address potential material failures before they become product failures, accidents, or financial losses in the field, giving you confidence in your material selections and designs.

Standards we test to and materials we test

These are our most prevalent requests. Don't see what you're looking for? Contact us!

American Association of State Highway and Transportation Officials: 

  • AASHTO M31, AASHTO T244 

American Petroleum Institute: 

  • API STD 1104 

American Society of Mechanical Engineers: 

  • ASME Sec. IX 

ASTM International: 

  • ASTM A370, ASTM A488, ASTM A615, ASTM A706, ASTM A770, ASTM A975, ASTM B557, ASTM C165, ASTM C203, ASTM C209, ASTM C297, ASTM C303, ASTM C363, ASTM C518, ASTM C550, ASTM C578, ASTM C1273, ASTM C1275, ASTM C1359, ASTM C1366, ASTM C1468, ASTM D412, ASTM D638, ASTM D695, ASTM D696, ASTM D882, ASTM D696, ASTM D1004, ASTM D1414, ASTM D1621, ASTM D1622, ASTM D1623, ASTM D1708, ASTM D1822, ASTM D2095, ASTM D2126, ASTM D2557, ASTM D2919, ASTM D2990, ASTM D3039, ASTM D3163, ASTM D3164, ASTM D3165, ASTM D3518, ASTM D3759, ASTM D4541, ASTM D5034, ASTM D5035, ASTM D5083, ASTM D5766, ASTM D6484, ASTM D6742, ASTM D7291, ASTM D7565, ASTM E4, ASTM E8/8M, ASTM E21, ASTM E345 ASTM E517, ASTM E646, ASTM F541, ASTM F606, ASTM F738, ASTM F879, ASTM F1147 

American Welding Society: 

  • AWS B2.1, AWS B4, AWS D1.1, AWS D1.2, AWS D1.4, AWS D1.5, AWS 1.6 AWS 8.9, AWS D14.1 

Euronorm: 

  • EN 485, EN 895, EN 10002-1, EN 10002-5, EN 10326IFI 114, IFI 135 

British Standards Institution (BSI): 

  • BS ISO 37, BS ISO 7800, BS EN ISO 4136, BS EN ISO 5173, BS EN ISO 5176, BS EN ISO 5178, BS EN ISO 6892-1, BS EN ISO 6892-2, BS EN ISO 9015, BS EN ISO 9016, BS EN ISO 9606-1, BS EN ISO 9606-2, BS EN ISO 15614-1, BS EN ISO 15614-2, BS EN ISO 15614-8, BS EN ISO 17639, BS EN 10002-1 

Deutsches Institut für Normung (DIN): 

  • DIN EN ISO 4136, DIN EN ISO 6892-1, DIN EN ISO 6892-2, DIN EN ISO 8496 

Department of Defense: 

  • DOD-STD-1312-108 

DNV: 

  • DNV-OS-F101, DNV Rules 

General Motors: 

  • GM 255M, GM 275M, GM 280M, GM 290M, GM 300M, GM 455M, GM 500M, GM 6171M 

International Organization for Standardization: 

  • ISO 37, ISO 527-1, ISO 527-2, ISO 527-3, ISO 527-4, ISO 527-5, ISO 783, ISO 898-1, ISO 898-5, ISO 1002, ISO 1421, ISO 1798, ISO 3506 ISO 4136, ISO 5173, ISO 5176, ISO 5178, ISO 5893, ISO 6295, ISO 6892-1, ISO 6892-2, ISO 7800, ISO 7801, ISO 8496, ISO 8513, ISO 9015, ISO 9016, ISO 9018, ISO 9606, ISO 13934, ISO 15614-1, ISO 15614-2, ISO 15614-12, ISO 17639 

Japanese Industrial Standards: 

  • JIS B1051, JIS B1054, JIS D4604, JIS J1054 

Military Standards: 

  • MIL-STD-248 MIL-STD-1312-8, MIL-STD-1312-18 

Society of Automotive Engineers: 

  • SAE J82, SAE J429, SAE J1199, SAE J1216, SAE J2253 

Standard Reference Material: 

  • SRM 3-94, SRM 4-94, SRM 5-94, SRM 9-94 

Your Challenges, Our Solutions

Material reliability verification

Your materials must perform reliably under actual conditions to prevent costly failures. Our comprehensive tensile testing evaluates strength, stiffness, and ductility, providing data-driven insights that help you identify weak points and optimize designs before problems occur in the field.

Standards compliance

Navigating numerous industry standards needn't derail your timeline. We test to recognized international standards for metals, composites, polymers, and welds—including ASTM, ISO, AWS, EN, BSI, DIN, and DNV—giving you confidence your materials meet all regulatory requirements without compliance delays.

Optimizing joint designs for performance

Designing reliable composite joints requires understanding how fastener holes affect material strength. Our open hole and filled hole tensile testing services provide critical data for modeling bolted or riveted joints, helping you optimize designs for bearing, filled hole tension, bearing by-pass, and notched compression performance.

Clearly understanding material flaw impacts

Understanding how small inclusions or damage affect your composite's strength is essential for safety-critical applications. Our notched and open hole testing simulates flaws and evaluates strength reduction, providing vital data to develop damage-tolerant designs that maintain structural integrity even when compromised.

Why Choose Element

Element materials testing engineer operating precision measurement equipment for quality analysis

Tensile testing expertise you can trust

Our ISO 17025 and NADCAP-accredited laboratories deliver material testing results with unmatched accuracy and reliability for critical applications.

Advanced material analysis that drives decisions

State-of-the-art tensile testing equipment provides precise data on complex material properties for informed design and material selection.

Composite testing knowledge that solves challenges

Dedicated experts bring specialized expertise in testing directional materials and open hole performance to ASTM D3039 and D5766 standards.

Material evaluation solutions that prevent failures

End-to-end tensile testing services identify potential weaknesses before they become costly field failures in your products.

But don't just take our word for it

See what others want to say about partnering with Element

Frequently asked questions

How is a tensile test performed using the tensile strength testing method?

The force and extension are measured as the sample is stretched at a constant speed. Engineering stress is calculated from the force-to-cross-sectional area ratio, while strain is calculated from extension. Analysis yields strength and elongation data, with Ultimate Tensile Strength (UTS) being the highest stress recorded before fracture. Materials with high UTS and elongation are considered tough and generally desirable in design.

When would I need open hole tensile testing?

Open hole tensile testing (ASTM D5766) is valuable when your composites will have fastener holes or potential damage in service. It measures the force required to break a specimen with a centrally located hole, simulating flaws in components and generating data for materials requiring fastener holes. For applications with installed fasteners, filled hole testing (ASTM D6742) evaluates how hole clearance, fastener type, material hardness, and torque affect strength properties.

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