Thermal Conductivity Testing Services

Ensure your materials perform optimally under extreme temperature conditions with precise thermal conductivity testing, tailored to you. For Aerospace, Oil & Gas, and Transportation industries, our services deliver the reliable data you need for regulatory compliance and product confidence. Quick turnaround times, non-destructive methods, and expert support help you verify if your materials properly transfer or withstand heat in the most challenging environments.

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What are thermal conductivity testing services at Element?

Thermal conductivity is the speed and amount of heat transferred through a material at a given temperature. Accurately measuring this and understanding how materials will react to different heats and situations is essential to be sure your product is fit for purpose in the most extreme conditions, whether the material is insulating, conducting heat, or enduring temperature fluctuations.

Industries including Aerospace, Oil & Gas and Transportation use thermal conductivity testing to assess changes in thermal properties over time, temperature variations and fluid absorption.

Element’s comprehensive thermal conductivity testing help you determine effective materials and compatible operating methods for specific temperatures.

Materials testing scientist using microscope for quality analysis at Element laboratory

What can Element offer you for thermal conductivity testing?

Components and materials we test

We test a wide range of materials across multiple industries to determine thermal conductivity properties. Our testing capabilities include: 

  • Aerospace components and materials 
  • Oil and gas infrastructure materials 
  • Transportation industry components 
  • Insulation materials 
  • Materials with varying conductivity (from low to high) 
  • Composite structures 
  • Materials that need to withstand temperature fluctuations 
  • Products requiring R-value certification 

Methods and solutions offered

Our comprehensive range of thermal testing methods ensures accurate and reliable results.

  • Laser Flash Diffusivity (LFD): Compliant with ASTM E1461 standards for precise thermal diffusivity measurements 
  • Axial Flow: Evaluates thermal conductivity via axial heat flow 
  • Absolute Axial Heat Flow: For measuring materials with low to high conductivity across different conditions 
  • Comparative Cut Bar: Enables comparative analysis of thermal conductivity between different materials or samples 

Non-Destructive Test Methods 
Testing materials to ensure they can withstand harsh environments and conditions without causing damage is a delicate balance. Methods like Laser Flash Diffusivity and Axial Flow are non-destructive, meaning they provide valuable information about a material's thermal properties without causing significant damage. This allows for rigorous testing without compromising the integrity of the material. 

Key tests offered

We provide comprehensive solutions tailored to your specific thermal conductivity testing needs. In addition to the thermal conductivity testing methods listed above, our testing offering includes:

  • Analysis of your material type, expected conductivity, and desired test temperature range – we test from -10°C to 190°C) to simulate real-world conditions 
  • R-value measurement and testing 
  • Fluid absorption testing to evaluate performance changes 

Cutting-edge equipment we use

  • The Probe: Utilizes advanced probing techniques to analyze thermal conductivity properties across various materials and environments. 
  • Naztech heat flow meter (HFM): Used to characterize material thermal conductivity and “R”-value. The HFM creates a thermal gradient across a sample, measuring the amount of heat flowing in and out of the material. The Fourier equation is then used to calculate the thermal conductivity of the sample. 

Which labs offer this service

Our team operates from energy hubs across the world, providing global access to our expert capabilities. Find out where your nearest energy hub is on our Locations Page.

Customized, Accessible Technical Support

You may require assistance in understanding and interpreting test results or optimizing materials for specific thermal conductivity requirements. Our technical experts provide crucial support to address your needs and concerns effectively. Element offers custom testing programs tailored to your unique requirements and specifications. Whether it's unconventional test conditions or specific material properties, we work closely with clients to develop customized testing solutions that address their individual needs effectively.

Standards we meet and the materials we test

These are our most prevalent requests. Don't see what you're looking for? Contact us!

We conduct rigorous thermal conductivity testing according to internationally recognized standards, including:

  • ASTM C518
  • ISO 8301
  • ASTM E1461

These standards ensure your products meet industry-specific regulatory requirements and provide documentation demonstrating compliance.

Your Challenges, Our Solutions

Risk of Equipment Failure

In critical industries like Aerospace and Oil & Gas, temperature control is vital to prevent catastrophic failures. Element’s precise thermal conductivity testing ensures reliable thermal management, reducing risks of overheating, equipment failure, and accidents to maintain safety.

Technical Complexity

Interpreting thermal data and optimizing material performance can be challenging. Element’s expert team provides guidance and reliable insights, helping you understand results and make informed decisions to enhance product design and thermal efficiency.

Testing Reliability Concerns

Unreliable testing can jeopardize product quality. Element’s services emphasize accuracy and reliability, with stringent quality control and accreditation ensuring dependable results you can trust for critical decision-making and regulatory compliance.

Time Pressure

Tight deadlines demand rapid testing solutions. Element’s high-capacity labs and advanced processes deliver fast, reliable thermal conductivity results, helping you meet production schedules without compromising on quality or safety.

Why Choose Element

Element materials testing engineer operating precision measurement equipment for quality analysis

Unmatched Precision Data

Acquire precise thermal conductivity data to accurately predict material performance, ensuring your products meet heat transfer and regulatory standards.

Ensure Regulatory Compliance

Element’s accredited thermal conductivity testing helps you meet legal and market standards, ensuring your materials and products align with regulations.

Safeguard and Minimize Risk

Accurate thermal management prevents overheating and reduces risks of equipment failure or accidents in critical industries like Aerospace and Oil & Gas.

Custom Testing Solutions

Our Engaged Experts tailor testing programs to meet unique requirements, offering non-destructive methods and expert guidance for optimal results.

Frequently asked questions

How do you ensure accuracy and reliability in thermal conductivity testing and measurement?

Customers often face concerns regarding the accuracy and reliability of thermal conductivity testing results, which are crucial for making informed decisions about their materials or products. Element tackles this by employing rigorous testing methodologies and quality control measures to ensure the highest level of accuracy and reliability in our testing processes. Our state-of-the-art equipment and experienced technicians adhere to industry best practices and standards, guaranteeing precise and consistent results. Additionally, we regularly undergo accreditation and proficiency testing to uphold the quality and reliability of our testing services. With Element, you can have assurance in the accuracy of our thermal conductivity measurements, enabling you to make confident decisions.

What is the relationship between R-value and thermal conductivity?

R-value testing considers both thermal conductivity and the material's thickness to assess its insulating properties. While thermal conductivity testing focuses solely on a material's ability to conduct heat.

What type of samples are recommended for Thermal Conductivity testing?

We recommend homogeneous, 12” x 12” samples with 0.5” to 4” thickness. Inhomogeneous materials can produce inconsistent thermal conductivity and are not advised.

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