System and Process Safety Solutions

Ensure compliance, manage risks, and boost efficiency with Element's System and Process Safety Solutions. We partner with you to optimize budgets, identify hazards early, and provide hands-on technical guidance at every phase. Experience continuous oversight, custom safety measures, and smooth regulatory approvals—all designed to protect your investment and keep operations running at peak performance.

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What are System and Process Safety Solutions at Element?

Our System and Process Safety Solutions combine strategic safety assessments with meticulous risk management to protect every phase of your projects. We go beyond basic compliance by using advanced methods like HAZID, HAZOP, FMEA (including PFMEA and DFMEA), and PHA for proactive hazard identification and mitigation. Our detailed Safety Requirement Specifications ensure smooth regulatory approvals and guide each stage of development. By partnering with us, you gain cost-effective, end-to-end support designed to enhance reliability, reduce downtime, and ensure your project meets evolving industry standards. 

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What can Element offer you for System and Process Safety Solutions?

Key services offered

Element provides a suite of specialized services, including HAZID, HAZOP, PFMEAN, DFMEA, and PHA for early and systematic risk detection. Our offerings span qualitative and quantitative risk assessment, Safety Requirement Specification development for smooth regulatory approval, full lifecycle management, and continuous operational safety monitoring. We also deliver expert training and compliance guidance.

Components and materials we test

Our comprehensive approach spans critical industrial systems—ranging from pressure vessels and piping to complex process equipment. We evaluate mechanical and electrical components for energy, aerospace, and other high-hazard industries. By mapping specific hardware risks, we ensure that each component meets strict safety standards and functions reliably.

Cutting-edge equipment we use

Our digital engineering hubs employ leading simulation and modeling software to analyze hazards and potential failure modes. For critical projects, we integrate Computational Fluid Dynamics (CFD) and advanced fault tree analysis tools to validate design and process safety measures. We use specialized test rigs where applicable, ensuring accurate, data-driven results.

Which labs offer this service

Our Bristol, Derby, and Houston digital engineering hubs provide global access to our expert capabilities. Find out where your nearest digital engineering hub is on our Locations Page.

Training and development

We upgrade your team's capabilities through dedicated workshops and training sessions. Our experts keep your staff informed about current safety standards, emerging trends, and industry best practices in system and process safety engineering. This hands-on knowledge transfer helps foster an internal culture of safety, ensuring you remain proactive and ready for evolving regulations. 

Enhanced project reliability

Our advanced techniques, including PFMEA, DFMEA, and fault tree analysis help spot and address system vulnerabilities before they lead to downtime. By adopting a proactive approach, you extend asset lifespans and sustain operational efficiency. We also provide ongoing monitoring and rapid adaptation to changing project scopes or new regulatory requirements.

Your Challenges, Our Solutions

Critical Safety Risk Management

We implement comprehensive FMEA (including PFMEA and DFMEA) and continuous oversight to prevent failures, minimize accidents, and maintain robust compliance at every phase.

Complex Regulatory Navigation

Our expert guidance ensures total compliance with industry-specific regulations throughout each project stage, simplifying approval processes and cutting time-to-market.

Cost Control & Resource Optimization

We use strategic resource management to reduce waste and unplanned costs. Our cost-effective approach prevents inefficiencies and ensures you get the most out of your investment.

Project Lifecycle Complexity

We provide end-to-end safety management, from design to operation. Our team adapts swiftly to scope changes and new regulatory requirements, keeping your project on track.

Why Choose Element

Element materials testing engineer operating precision measurement equipment for quality analysis

Streamlined Compliance:

Navigate regulatory complexities with ease. Our expert guidance ensures you remain compliant with industry standards through every project phase.

Comprehensive Risk Management:

We identify hazards early and mitigate both unexpected and unforeseen risks using proven methods such as fault tree analysis, PFMEA, and DFMEA.

Enhanced Project Reliability:

Our proactive approach reduces downtime, prolongs asset lifespans, and maintains consistent operational safety monitoring and support.

Cost-Effective Solutions:

Optimize your budget with our strategic resource management. We minimize unplanned expenses maximize your return on investment.

But don't just take our word for it

See what others have to say about partnering with Element

Frequently asked questions

What differentiates system safety engineering from process safety engineering?

System safety engineering focuses on overarching risk management, while process safety engineering specializes in mitigating risks in specific processes.

How do these solutions benefit my project?

Our expertise helps you navigate complex regulations and manage risks, ensuring your project's long-term stability and success.

Do you specialize in specific industries?

We serve multiple industries including energy and aerospace, applying our expertise to meet your project's safety and compliance needs.

What training support do you provide?

We deliver specialized workshops and training sessions to educate your team on current safety standards, best practices, and emerging trends in system and process safety engineering.

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Speak to our team of experts

AMERICAS

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+1 888 786 7555

EUROPE

Contact our Central Team
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+44 808 234 1667

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+49 800 000 5137

MIDDLE EAST

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+971 800 353 6368