Conformal Coating & Inspection Testing

Validate your conformal coating effectiveness with Element's expert testing and technical guidance. Our comprehensive inspection services support MIL-I-46058C military qualification, root cause analysis, and compliance requirements while partnering with you to develop proper testing programs for reliable circuit protection.

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What is Conformal Coating Testing at Element?

Conformal coating provides electronic circuits with a protective barrier against moisture and contamination to maintain electrical properties. At Element, we deliver testing and inspection services that validate coating effectiveness for printed circuit assemblies, using the latest standards and methods while working with you to develop proper testing programs and identify relevant standards for your specific requirements.

Element testing technician holding SAR head phantom for mobile phone radiation testing and certification

What Can Element Offer You For Conformal Coating Testing?

Materials we test

Element provides comprehensive testing for all major conformal coating types used in electronic applications. Our capabilities include:

  • Acrylic Resin
  • Epoxy
  • Urethane (Polyurethane) Resin (UR)
  • Silicone Resin (SR)
  • Poly-Para-Xylelene C, D, N

We evaluate coatings for both military qualification and commercial applications, testing their suitability across dipping, brushing, spraying, and vacuum deposition application methods to verify protection effectiveness.

Key tests offered

Our testing includes military qualification testing to MIL-I-46058C standards, alongside root cause failure analysis for adhesion, electrical, and contamination issues. We support both initial qualification and quality conformance testing for military specifications. Our comprehensive analysis helps identify and resolve coating failures, maintaining the electrical properties of your printed circuit assembly throughout its lifecycle.

Methods and solutions offered

We work with you to develop proper testing programs and identify relevant standards. Our consultation services help guide you through quality conformance requirements and DLA QPL qualification processes. For military qualifications, we support the complete process from initial form 19M submission through DLA laboratory approval and specimen testing.

Which labs offer this service

Element Materials Technology North America facilities are registered for CUI, ITAR, and EAR engagements, fully compliant with FAR and DFARs regulations. Notably among our circuit board testing labs worldwide, our Anaheim, CA and Baltimore, MD labs, formerly known as Microtek and Trace Labs, are centers of excellence. We have more than 30 years of experience partnering with leading OEMs and manufacturers.

With a global network of Connected Technologies hubs and a team of 8,500 experts, we provide worldwide access to our capabilities. Find your nearest hub on our Locations Page.

Military qualification support

We provide testing to MIL-I-46058C for military specification conformal coatings, supporting qualification and conformance requirements for the Defense Logistics Agency (DLA) Qualified Products List.  

Standards we test to and materials we test

These are our most prevalent requests. Don't see what you're looking for? Contact us!
  • MIL-I-46058C, Amendment 7: Military Specification for Insulating Compound, Electrical
  • Defense Logistics Agency (DLA) Qualified Products List (QPL) requirements
  • Element Materials Technology North America is duly registered and able to handle CUI, ITAR, EAR and other similar engagements.
  • Element Materials is fully committed to complying with all applicable FAR and DFARs regulations.

Your Challenges, Our Solutions

Quality validation

Our comprehensive testing identifies root causes of adhesion, electrical, and contamination issues to maintain coating effectiveness. Through detailed analysis, we help you understand and resolve any coating performance challenges.

Meeting military standards

We guide you through the complete DLA QPL process, from Form 19M submission through final approval, ensuring your coatings meet MIL-I-46058C requirements for military applications.

Verifying protection effectiveness

Expert testing validates your coating's protective barrier properties for reliable circuit performance. We evaluate all application methods including dipping, brushing, spraying, and vacuum deposition to confirm suitable protection.

Understanding path to compliance

We guide you through relevant standards and testing requirements with experienced consultation. Our expertise helps you navigate military specifications and quality conformance testing requirements efficiently.

Why Choose Element

Element testing engineer in anechoic chamber for electromagnetic compatibility and wireless device testing

Comprehensive PCB Testing

Complete array of testing for PCBs and their related components.

DLA-Approved Laboratory Status

Certified laboratory for military qualification testing and QPL placement.

Security Compliance Certified

Registered for CUI, ITAR, EAR engagements with FAR/DFARs compliance.

Latest Standards Expertise

Cutting-edge equipment and updated facilities with knowledgeable technical staff.
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Speak to our team of experts

AMERICAS

Toll free from US lines

+1 888 786 7555

EUROPE

Contact our Central Team
UK

Freephone from UK

+44 808 234 1667

Germany

Freephone from Germany 

+49 800 000 5137

MIDDLE EAST

Toll free from UAE

+971 800 353 6368