Surface Insulation Resistance (SIR) Testing

Meet demanding miniaturization challenges while ensuring PCB reliability with Element's Surface Insulation Resistance (SIR) Testing. As PCBs become smaller and spacing between their conductive parts decreases, our hands-on experts provide detailed insights into your PCB’s performance under real-world temperature and humidity conditions, helping you validate processes and prevent electrochemical failures. With rapid turnaround times and comprehensive analysis, we help you deliver superior products that meet rigorous reliability standards.

corroded printed circuit board
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What is Surface Insulation Resistance (SIR) Testing at Element?

Surface insulation resistance (SIR) testing, also referred to as temperature humidity bias (THB) testing, is a test process used to determine if a printed circuit board is likely to fail when exposed to various temperature and humidity conditions.

As PCBs become smaller and the spacing between their conductive parts decreases, they become more susceptible to failure modes caused by surface residues and humidity. Get detailed insights into your PCB's performance with our Surface Insulation Resistance testing, also known as temperature humidity bias (THB) testing. We simulate real-world conditions to identify potential failure modes like conductive anodic filament (CAF) formation and electrochemical migration and validate the effect of new processes on the product’s surface insulation resistance.

Element testing technician holding SAR head phantom for mobile phone radiation testing and certification

Why partner with Element for Surface Insulation Resistance (SIR) Testing?

Methods and solutions offered

Element's comprehensive approach to SIR testing includes controlled temperature and humidity exposure, real-time electrical attribute evaluation, and accelerated environmental testing. We help select and implement the most appropriate methodology based on your product and intended use, ensuring thorough validation of assembly processes, soldering fluxes, cleaning processes, and surface insulation resistance.

Components and materials we test

We test printed circuit boards of all sizes, focusing on spacing between conductive parts, surface residues, and humidity interaction points. Our testing validates both new and existing PCB assemblies, soldering fluxes, and cleaning processes to ensure optimal performance under varied environmental conditions. 

Which labs offer this service

Notably among our circuit board testing labs worldwide, our Anaheim, CA and Baltimore, MD labs, formerly known as Microtek and Trace Labs, have more than 30 years of experience partnering with leading OEMs and manufacturers.

Materials we test

These are our most prevalent requests. Don't see what you're looking for? Contact us!
  • Printed Circuit Boards (PCBs)
  • PCB Assemblies
  • Soldering Fluxes
  • Cleaning Processes
  • Surface Residues
  • Conductive Components
  • New Process Materials
  • Product Chemistry Components
  • Your Challenges, Our Solutions

    Miniaturization Demands

    Our advanced testing methods evaluate reliability at decreased spacing between conductive parts, helping you maintain performance while reducing size.

    Extreme Environment Performance

    We simulate varied temperature and humidity conditions in controlled settings to accelerate potential failures, ensuring your products meet reliability requirements.

    Process Validation

    Uncertainty Our experts help select and implement appropriate testing methodologies for new assembly methods, product designs, and chemical processes.

    Surface Contamination Risks

    We thoroughly evaluate surface residues and humidity interaction to identify potential corrosion risks and long-term reliability issues.

    Why Choose Element

    Element testing engineer in anechoic chamber for electromagnetic compatibility and wireless device testing

    Industry-Leading Experience

    30+ years of PCB testing expertise and continuous innovation in testing methods.

    Knowledge of PCB Trends

    Stay current with latest testing standards and methodologies through our team of engaged experts.

    Comprehensive Analysis

    Detailed insight into product behavior with advanced testing capabilities.

    Hands-On Support

    Expert guidance in test selection, interpretation, and implementation of results.
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