Validate your products' durability with our liquid-to-liquid thermal shock testing that delivers superior temperature ramp rates between -65°C and +150°C. Our rapid transitions (under 10 seconds) identify potential failures faster than conventional methods, while custom specimen holders accommodate various product sizes. Meet industry standards while ensuring your products withstand real-world temperature extremes.
What is Thermal Shock Testing at Element?
Thermal shock testing evaluates product durability by rapidly cycling components between extreme temperatures. At Element, we specialize in liquid-to-liquid thermal shock testing, where a programmable mechanical transfer arm rapidly moves test specimens between hot and cold liquid reservoirs in under 10 seconds. This method offers superior temperature ramp rates and comprehensive testing capabilities from -65°C to +150°C to validate your products' thermal resilience.
What Can Element Offer You For Thermal Shock Testing Services?
Components and products we test
Our comprehensive testing capabilities cover everything from delicate electronic components to robust aerospace assemblies. We specialize in testing multi-material products and bonded components where thermal expansion properties are critical. Our custom containment systems accommodate products of various sizes and geometries, ensuring accurate testing regardless of your product's specifications.
- Electronic systems and components
- Aerospace and defense hardware
- Transportation equipment
- Telecommunications devices
- Bonded material assemblies
Key tests offered
We deliver industry-leading thermal shock testing through our advanced liquid-to-liquid systems. Our testing protocols simulate real-world conditions with unprecedented precision, helping you validate product durability and reliability. From standard compliance testing to custom thermal cycling programs, we provide comprehensive solutions tailored to your specific requirements.
Methods and solutions offered
Our liquid-to-liquid thermal shock systems consist of two reservoirs—one filled with a high-temperature liquid heat transfer medium and another with a low-temperature cold liquid. This innovative approach delivers superior results through rapid temperature transitions and precise control. The transfer typically occurs in under 10 seconds, subjecting your products to violent thermal shocks that far exceed what's possible with conventional air-to-air thermal chambers.
We offer various heat transfer liquid options depending on your application's temperature requirements and material compatibility factors, including:
- Water for less extreme temperatures
- Silicone oils for moderately high heat
- Specialized thermally stable inert liquids with high electrical resistance and low surface tension for extreme testing
Cutting-edge equipment we use
Our state-of-the-art thermal shock testing facilities feature dual-reservoir systems with advanced temperature control capabilities. The programmable mechanical transfer arms ensure precise, repeatable testing cycles, while our specialized containment systems protect your products during testing. Our equipment maintains strict temperature tolerances throughout the entire testing process.
- Advanced dual-reservoir systems
- High-precision temperature controllers
- Specialized heat transfer mediums
- Custom perforated specimen baskets for larger or oddly shaped test articles
- Automated cycling mechanisms
Which labs offer this service
Our team operates from Product Qualification Testing hubs across the world, providing global access to our expert capabilities. Find out where your nearest Product Qualification Testing hub is on our Locations Page.
Your Challenges, Our Solutions
your testing partner
Protecting products in extreme environments
Your products face dramatic temperature changes during real-world use, from scorching heat to freezing cold. Our thermal shock testing replicates these severe conditions, identifying potential weaknesses before they lead to costly failures. For example, we can simulate transitions from air conditioning to desert heat.
Ensuring transport and storage durability
Temperature fluctuations during shipping and storage can compromise product integrity. Our advanced thermal shock testing simulates these conditions, validating your product's resilience throughout its journey from manufacture to end-use. We help you identify and address potential vulnerabilities before they impact your customers.
Meeting rigorous industry standards
Navigating complex industry requirements can be overwhelming. Our comprehensive thermal shock testing services align with major standards including MIL-STD-810 and MIL-STD-202, streamlining your compliance process. We help you meet certification requirements efficiently while maintaining the highest testing quality standards.
Validating material bond integrity
When different materials are bonded together, mismatched thermal expansion properties can cause critical failures when suddenly exposed to temperature changes. Our sophisticated testing protocols evaluate these bonds under extreme temperature changes, helping you optimize designs with detailed insights into material behavior under thermal stress.
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Why Choose Element
More extreme temperature transition capability
Industry-leading transfer times under 10 seconds between extreme temperatures resulting in maximize thermal stress testing effectiveness.
Comprehensive temperature range
Testing capabilities from -65°C to +150°C meet your most demanding requirements.
Flexible testing solutions
Custom specimen baskets accommodate various product sizes and shapes.
Multiple medium options
Various heat transfer liquids available for optimal testing conditions.
Explore our global network of Labs and find your nearest location
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Element is a leading provider of product compliance and qualification testing services to its customers in the Aerospace, Construction, Defense, Digital Engineering, Energy, Life Sciences, Transportation, and Telecommunications industry sectors.
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