Oil & Gas Weld Testing Services
When you’re operating in challenging offshore environments, component failure isn't an option. Our comprehensive weld testing services ensure your welding processes meet quality and safety standards while delivering long-term cost savings. From real-time simulation testing to full lifecycle support, we provide world-leading expertise across subsea systems, pipeline integrity, and offshore structures.
What is Oil & Gas Weld Testing at Element?
Welding is the primary joining method for almost all components within offshore structures, from complex seabed installations to wellheads and pipelines. Weld testing verifies the properties and lifecycle performance of these critical connections under simulated real-world conditions. At Element, we provide comprehensive testing services for the oil and gas industry, specializing in evaluating weld behavior under harsh offshore conditions including extreme temperatures, high pressures, and corrosive environments.
What can Element offer you for Oil & Gas Weld Testing services?
Key tests offered
Key tests offered
At Element, we simulate real-time weld testing conditions for welds and offshore components, including increased temperatures, higher pressures, more aggressive and corrosive conditions, and deepwater environments. Tests include:
- Weld qualification testing
- AWS, API, ASME testing procedures
- Development of weld procedures for specification and code compliance
- Weld quality analysis
- Weld failure analysis
- Welding process auditing and improvement services
- Welding Procedure Qualification Record (WPQR)
- Welder Performance Qualification (WPQ)
- Preliminary or proposed Weld Procedure Specification (pWPS)
- Weld inspection and monitoring
- Third-party witnessing
- Welding certification packages
Components and materials we test
Components and materials we test
Defective welds are often the weakest link in a system. We test critical welded components across your entire subsea infrastructure, from wellheads to complex structures on the seabed. We validate all joining methods within offshore structures, with particular expertise in girth weld inspection using advanced techniques like Immersion Ultrasonic Testing (IUT).
Methods and solutions offered
Methods and solutions offered
Our ISO 17025 accredited laboratories provide full lifecycle support from procedure development through certification and monitoring. We offer specialized expertise in IUT for girth weld inspection and on-site pipeline testing at point of fabrication for steel catenary risers.
Which labs offer this service
Which labs offer this service
Our specialized team operates from energy testing hubs across the world, providing global access to our expert capabilities. Find out where your nearest energy testing hub is on our Locations Page.
Standards we test and products we test
Element welding specialists are familiar with a highly diverse range of codes and standards, including:
ISO, NEN-EN, standards
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- ISO 15614, ISO 15609, ISO 9606, EN287-1, ISO 3834, ISO 5817
American Welding Society
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- AWS D1.1 to AWS D1.6, AWS D9.1, AWS D14.1, AWS D14.6, AWS D15.1
American Society of Mechanical Engineers
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- ASME B31.1, B31.3, ASME Section IX
Military Standards
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- AMS-STD-1595, AMS-STD-2219
American Petroleum Institute
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- API 1104 Petroleum Piping
TÜV/PED 97/23/EC
Alongside these standards, almost all large concerns and insurance companies have their own additional, company-specific welding specifications. Element welding specialists are also familiar with these requirements, including:
- DNV rules
- Lloyds rules
- Norsok
- Shell DEP
- Total spec
- Tata steel welding standard
Your Challenges, Our Solutions
Zero Margin for Error
Harsh Environmental Demands
Complex Regulatory Requirements
Continuous Quality Assurance
Why Choose Element
Global Testing Network
Comprehensive Capability
Technical Leaders
Industry Expertise
Frequently asked questions
Why do I need a Certified Welding Inspector (CWI)?
Many high-profile industries require welding contractors to employ or contract CWIs to oversee welding activities, ensuring compliance with safety and quality standards.
Explore our global network of labs and find your nearest location
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