Protect your electrical components from environmental corrosion with our Mixed Flowing Gas (MFG) Testing. Get real-world simulation at parts-per-billion precision to identify issues before they impact your aerospace, automotive, or medical devices. Save on warranty claims and ensure product reliability through our streamlined testing process—all while meeting industry standards with one efficient testing partner.


What is Mixed Flowing Gas (MFG) Testing at Element? 

Mixed Flowing Gas (MFG) testing evaluates material and electronic component corrosion resistance under controlled environmental conditions. At Element, we replicate real-world exposure by precisely controlling temperature, relative humidity, and gaseous pollutant concentrations for manufacturers in aerospace, automotive, consumer products, and medical device industries. Our testing process delivers detailed insights into your product's long-term performance and durability.

 

What Can Element Offer You For MFG Testing? 

 

Components & products we test 

We comprehensively test electrical and electronic components across aerospace, automotive, medical device, and consumer product applications. Our specialized chambers accommodate various component sizes and configurations, delivering precise corrosion resistance data for materials exposed to multiple atmospheric contaminants. From simple electrical contacts to complex electronic assemblies, we provide thorough testing for all your component needs.

 

Key tests offered 

Our MFG testing capabilities include exposure to multiple gas combinations including chlorine, hydrogen sulfide, nitrogen dioxide, and sulfur dioxide at parts per billion precision. We conduct both standardized and custom testing protocols that adhere to ASTM B827, ASTM B845, IEC 60068-2-60, and EIA-364-TP65A standards, ensuring that testing processes meet globally recognized benchmarks for reliability and accuracy. Our comprehensive testing suite ensures complete coverage of your corrosion testing needs. 

Testing capabilities include: 

  • Multi-gas exposure testing 
  • Temperature and humidity-controlled environments 
  • Parts per billion precision testing 
  • Custom test protocol development 
  • Long-term exposure assessment 
  • Accelerated aging tests 

 

Methods and solutions offered 

We provide comprehensive corrosion resistance evaluation that helps mitigate risks by delivering precise and accurate data on how your products will perform over time under various environmental conditions. Our testing methods align with global standards while allowing customization to meet your specific industry requirements and product specifications. We deliver detailed reports with actionable insights for product improvement. 

Our solutions include: 

  • Customized test protocol development 
  • Real-world environmental simulation 
  • Detailed performance analysis 
  • Compliance verification 
  • Comprehensive reporting
  • Improvement recommendations 

Common Gasses Used for Our Mixed Flowing Gas Testing Include: 

  • Chlorine 
  • Hydrogen sulfide 
  • Nitrogen dioxide 
  • Sulfur dioxide
  • Gasses are tested at levels in the parts per billion range in our advanced chambers.

 

Cutting-edge equipment we use 

Our state-of-the-art MFG chambers feature advanced control systems for precise temperature, humidity, and gas concentration management. These specialized facilities enable highly controlled and repeatable test conditions, ensuring accurate simulation of real-world environmental exposure scenarios and identifying specific factors that contribute to corrosion. Our equipment maintains precise control at parts per billion levels, delivering consistently reliable results for your testing needs. 

Equipment features: 

  • Advanced MFG testing chambers 
  • Precision gas concentration controls 
  • Environmental parameter monitoring systems 
  • Data acquisition technology 
  • Real-time monitoring capabilities 

 

Which labs offer this service 

Our team operates from Product Qualification Testing hubs across the world, providing global access to our expert capabilities. Find out where your nearest Product Qualification Testing hub is on our Locations Page. 

 

How we accelerate product success 

Element's MFG testing delivers superior reliability data through our state-of-the-art testing chambers and expert analysis. Our advanced facilities precisely control environmental conditions at parts per billion levels, providing a seamless and efficient process that saves you time and resources while ensuring thorough evaluation of your products. Combined with our comprehensive testing capabilities and global expertise, we provide you with actionable insights that directly improve your product's performance and longevity.

  • Electrical components 
  • Electronic assemblies 
  • Medical device components 
  • Automotive electrical systems 
  • Aerospace electronic components

Mixed flowing gasses tests are often non-standardized and tested to customers' specific requirements. However, some of the more well-known standards we test to include:

  • ASTM B845
  • ASTM B827
  • JDQ 53.3
  • DS/EN 60068-2-60
  • IEC 60068-2-60
  • Ford ES-2L2T-14K147-AA
  • EIA-364-TP65A

Your Challenges, Our Solutions

your testing partner

Preventing premature component failure

Our advanced MFG testing identifies potential corrosion issues before deployment, helping you prevent costly component failures and maintain product reliability by  addressing factors contributing to corrosion. This extends the lifespan of your electrical components and ensures optimal performance in real-world conditions.

Reducing warranty claim costs

Precise environmental simulation and early problem detection enable you to address potential issues during development, significantly reducing future warranty claims and associated costs through enhanced product robustness and customer satisfaction.

 

 

Meeting complex industry standards

Our adherence to ASTM B827, ASTM B845, IEC 60068-2-60, and EIA-364-TP65A standards ensures your products meet globally recognized benchmarks for reliability and accuracy, streamlining your compliance process across all relevant industry and manufacturer-specific requirements.

 

Optimizing testing time and resources

Consolidate all your testing needs through one provider with our integrated testing approach, saving valuable time and resources while maintaining thorough evaluation standards.

 

 

  

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Why Choose Element

Comprehensive testing solutions

One trusted partner for all your testing needs, from MFG to salt spray testing and beyond.

 

Accurate Simulation

MFG replicates real-world environmental corrosion conditions with parts-per-billion precision to provide reliable data, helping you predict product performance over time.

Quality Control

Element experts help you identify potential corrosion issues before products reach the market, increasing product robustness and customer satisfaction.

Extended Lifespan

Element aids in prolonging the lifespan of electrical components by identifying and mitigating factors that cause premature failure.

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