Sulfide Stress Cracking (SSC) Testing Services

Sulfide Stress Cracking (SSC) testing helps evaluate your materials and detect danger early, preventing sour service pipeline failures. Often occurring without warning and undetectable without specialized inspection methods, this dangerous type of corrosion creates critical technical challenges for the Oil & Gas and Petrochemical industries. Trust Element’s collaborative global expert network for cost-effective, solutions – fully compliant with NACE TM0177 standards – to ensure your infrastructure’s reliability.

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What is Sulfide Stress Cracking (SSC) Testing at Element?

As a form of hydrogen stress cracking, Sulfide Stress Cracking (SSC) is a cracking mechanism in pipelines, facilities piping and any equipment that encounters sour (wet H2S) service conditions. It is characterized as the cracking of a metal when subjected to the combined effects of tensile stress and corrosion in the presence of water and hydrogen sulfide.

At Element, we prioritize your asset protection, offering expert-led assessments and timely, comprehensive solutions to help evaluate your materials and detect danger at an early stage, preventing failure of sour service pipelines. Recognizing the urgent need to assess material sustainability, our experts proactively identify and mitigate the evolving risks.

Materials testing scientist using microscope for quality analysis at Element laboratory

What Can Element Offer You For SCC Testing?

Key Tests Offered

Element's comprehensive suite of SSC testing services focuses on early detection and prevention of sulfide stress cracking in sour service conditions. We offer specialized testing compliant with NACE MR0175/ISO 15156 standards, evaluating materials under both standard and specific field conditions to ensure infrastructure reliability.

  • Stress-oriented hydrogen-induced cracking (SOHIC) 
  • Sour Service applications – NACE TM0177, NACE TM0316, EFC 16 and EFC 17 
  • Four Point bend test 
  • C-ring test 
  • In-situ hydrogen permeation monitoring 
  • Bore and out of diameter (OD) exposure testing 

Residual Stress Full Ring Testing (FRT) / Ovalisation Test  

Offered on pipe material from 2-inch (50 mm) up to 60 inch (1524 mm) diameter according to BS 8701 (formally OTI 95-635). Tests can be conducted on parent material or welded pipe (SAW/seam, spiral and/or girth) with the corrosive environment in contact with the bore or out of diameter (OD). The full pipe section is loaded to the required stress and exposed for a 30-day period after which the sample is examined for evidence of SSC, HIC, SOHIC and Soft-Zone Cracking. The inclusion of in-situ ultrasonic inspection and hydrogen permeation during the test enhances the comprehensiveness of the testing approach. 

Element-developed Test Method: Axially Loaded Full Ring Test (AFRT)  

Element has developed the Axially Loaded Full Ring Test (AFRT) method, specifically designed for SSC testing of parent welded pipes under high axial loads in service. This innovative approach includes a 30-day exposure period and examination for evidence of various forms of cracking, accompanied by in-situ ultrasonic inspection and hydrogen permeation.

Components And Products We Test

We provide comprehensive testing for critical oil and gas infrastructure components, from small-scale piping to large diameter pipelines. Our expertise spans testing of carbon steels, low-alloy steels, and Corrosion Resistant Alloys (CRAs), with specialized capabilities for both parent material and welded pipes ranging from 2 inch (50mm) to 60 inch (1524mm) diameter.

  • Parent and welded pipe (SAW/seam, spiral and/or girth) 
  • Well components 
  • Facilities piping 
  • Exploration and refining equipment 
  • Full pipe sections 

Methods And Solutions Offered

We evaluate the performance of carbon steel, low alloy steel and Corrosion Resistant Alloys (CRAs) for sour service applications using the following methods:

NACE TM0177 

  • Method A – Smooth Tensile Test 
  • Method B – Bent-Beam Test 
  • Method C – C-Ring Test 
  • Method D – Double-Cantilever-Beam (DCB) Test 

NACE TM0316 

  • Four Point Bend Test 

EFC 16 

  • Carbon and low alloy steel test methods 

EFC 17 

  • CRA test methods  

Cutting-Edge Equipment We Use

Our state-of-the-art laboratory facilities enable simulation and evaluation under both standard sour conditions and specific field conditions. We assess your materials for SSC resistance in HPHP conditions and exposure to corrosive substances using advanced equipment.

Which Labs Offer This Service

Our team operates from ISO 17025-accredited energy testing hubs across the world, providing global access to our expert capabilities and supporting your diverse geographical operations. Find out where your nearest energy testing hub is on our Locations Page.

Standards we test to and components we test

These are our most prevalent requests. Don't see what you're looking for? Contact us!

NACE standards

  • NACE MR0175
  • NACE TM0177
  • NACE TM0316

EFC standards

  • EFC 16
  • EFC 17

ISO 15156

BS 8701 (formerly OTI 95-635)

Your Challenges, Our Solutions

Unexpected Pipeline Failure Risk

Element's SSC testing provides early-stage danger detection through specialized inspection methods. Our comprehensive testing regime, including full ring testing with in-situ ultrasonic inspection and hydrogen permeation, helps prevent catastrophic infrastructure failures before they occur.

Complex Regulatory Compliance Demands

Our SSC testing services ensure full compliance with NACE MR0175/ISO 15156 standards through our ISO 17025-accredited laboratories. We deliver comprehensive documentation and testing protocols that meet all industry-specific regulations and certification requirements.

Harsh Environment Performance Uncertainty

Element's advanced testing capabilities simulate HPHP conditions and corrosive environments, using methods like our proprietary AFRT technique. We evaluate materials under both standard sour conditions and specific field conditions to ensure reliable performance.

Time-Critical Testing Requirements

Our global network of laboratories and efficient testing processes minimize operational disruptions while maintaining rigorous standards. We deliver comprehensive SSC testing and evaluation that meets your tight deadlines without compromising quality.

Why Choose Element

Element materials testing engineer operating precision measurement equipment for quality analysis

Expertise in Harsh Environments

Assess your materials for SSC resistance in HPHP conditions and exposure to corrosive substances.

Non-Destructive Testing (NDT) Excellence

Minimize your operational disruptions with our NDT test methods such as ultrasonic testing and magnetic particle testing services.

Collaborative Risk Management

Partnership in developing and implementing effective SSC risk management strategies for peace of mind and reliable asset longevity.

Tailored Testing for Diverse Industries

Customized solutions to meet your specific project needs and unique industry challenges, with specialized expertise in oil & gas.

10+
years

of specialized corrosion testing experience

60”
maximum

pipe diameter testing capability

23
global facilities

strategically located to support customers

600+
scientists & engineers

industry-leading technical expertise
Element materials scientist conducting precision testing with advanced laboratory instrumentation

Frequently asked questions

Do you offer diverse material coverage?

Yes, we offer comprehensive materials testing for pipelines, well components and exploration and refining equipment, including carbon steels, low-alloy steels and Corrosion Resistant Alloys (CRAs).

Do you work within tight time and budget constraints?

Yes, our timely and cost-effective approach involves efficient testing processes to support your tight deadlines and budget constraints.

Do you also offer SSC advice and guidance?

Yes, our corrosion experts provide recommendations for materials selection, coatings, and other measures to enhance SSC resistance and mitigate challenges, supporting your long-term asset protection strategy.

What is the difference between SSC and SCC?

While both Sulfide Stress Cracking (SSC) and Stress Corrosion Cracking (SCC) are forms of environmentally caused cracking of metals, they differ in the specific conditions and mechanisms involved. Sulfide Stress Cracking occurs in materials exposed to sour environments with hydrogen sulfide (H2S) and involves the combined action of tensile stress with H2S-induced corrosion, leading to cracking in susceptible materials – most often high strength steels. By contrast, SCC can occur in various other environments, not just those containing sulfides--- like particularly acidic or alkaline environments. The cracking is caused by the combination of tensile stress and corrosion caused by whichever type of environment the material is in.

Related Articles and Events

Fracture Mechanics in the Environment (in-situ)

The detrimental effect of CP, CO2, and H2S or other environmental parameters on fracture toughness.

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FAQ: What is Hydrogen Embrittlement?

Element’s metallurgy and metallurgical failure analysis expert, Vikram Nanda, answers your most commonly asked questions regarding hydrogen embrittlement. Read the article to learn more.

May 9, 2023

Predicting Component Life with Erosion Modeling

Discover how Element partnered with Siemens to develop advanced erosion modeling techniques that accurately predict component failure in oil and gas pipelines.

Jul 30, 2025

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