Weld Testing Methods

Your welded components demand precision and reliability in extreme conditions. Element’s ISO 17025-accredited labs provide both destructive and non-destructive weld testing, ensuring compliance, cost savings, and long-term durability. Our certified inspectors and engineers offer hands-on guidance, failure analysis, and process optimization, helping you achieve safe, high-performance welds across industries.

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What is Weld Testing at Element?

Weld testing evaluates the quality, strength, and reliability of welded joints through various inspection and analysis methods. Defective welds can compromise structural integrity, leading to costly failures. At Element, we provide both non-destructive testing and destructive testing services, combining advanced technology with expert analysis to verify weld integrity, identify defects early, and prevent long-term issues.

Element testing specialist examining precision measurement equipment for materials analysis

What Can Element Offer You For Weld Testing?

Key tests offered

Element combines non-destructive testing (NDT), destructive testing, procedure qualifications, and safety reviews to ensure your welds and welding processes are safe, efficient, and reliable. Our testing methods include:

Components we test

Expert testing for critical welded components across oil & gas, aerospace, defense, and industrial applications. Our comprehensive capabilities cover:

  • Pipeline girth welds and steel catenary risers
  • Subsea and ultra-deepwater equipment
  • Stainless steel piping systems
  • Industrial structural components
  • Aerospace and defense welded assemblies

Methods and solutions offered

We provide comprehensive solutions throughout your asset lifecycle:

  • Weld procedure qualification and documentation

  • Welder certification programs

  • Forensic failure analysis and root cause determination

  • Quality assessment and process optimization

  • Real-time simulation testing

  • Specialized testing for extreme environments

Certified Welding Inspectors (CWI) & Engineers (CWEng)

Our highly experienced and certified weld technology experts and PCN and CSWIP-qualified weld inspectors also provide critical welding-related services, including weld qualification testing, development of weld procedures for specification and code compliance, weld failure analysis, weld quality analysis, and welding process auditing and improvement services.

Cutting-edge equipment we use

Our ISO 17025-accredited laboratories feature advanced testing capabilities:

Weld testing for the oil & gas industry

The production of oil and gas faces challenging conditions such as increased temperatures, higher pressures, and corrosive atmospheres in subsea and ultra-deepwater environments. To support our clients, Element has developed specialized weld testing services for the oil & gas industry.

Standards we test to and components we test

These are our most prevalent requests. Don't see what you're looking for? Contact us!

American Petroleum Institute

  • API 1104
  • API 5L
  • API 6A

American Society of Mechanical Engineers

  • ASME Section II (Part A & B)
  • ASME Section V
  • ASME Section VIII
  • ASME Section IX
  • ASME BPVC.IX
  • ASTM International
  • ASTM E190

American Welding Society

  • AWS B2.1
  • AWS D1.1
  • AWS D1.2
  • AWS D1.3
  • AWS D1.4
  • AWS D1.5
  • AWS D1.6
  • AWS D9.1
  • AWS D10.9
  • AWS D14.1
  • AWS D14.3
  • AWS D14.4
  • AWS D14.6
  • AWS D15.1
  • AWS D17.1

International Organization for Standardization

  • ISO 4136
  • ISO 5173
  • ISO 5178
  • ISO 5817
  • ISO 9015
  • ISO 9016
  • ISO 9017
  • ISO 9606
  • ISO 15614
  • ISO 15620
  • ISO 15653
  • ISO 17637
  • ISO 17639
  • ISO 17660

Military and Defense Standards

  • AMS-STD-1595
  • MIL-STD-248D
  • MIL-STD-1595A
  • NAVSEA T9074
  • NAVSEA S9074

Customer Specifications

  • Boeing BAC 5962D PSD 6-27
  • Boeing DPS 10.305
  • GE Aviation P8TF3
  • GE Electron Beam Welding GSSE-011C
  • GE M50T1A
  • GE S-SPEC-1075
  • GE P3C-AG68
  • GE P8G-AG14
  • Pratt & Whitney Canada CPW 24
  • Pratt & Whitney MCLM E-28
  • Pratt & Whitney MCLM J-37
  • Pratt & Whitney VIS-109G
  • Rolls-Royce EPS 14530
  • Rolls Royce EIS 1200AC
  • Safran Snecma DMF 90000-01
  • Snecma DMP 43-001

Your Challenges, Our Solutions

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Prevent Costly Weld Failures

Defective welds can lead to catastrophic failures, downtime, and safety risks. Our advanced NDT and destructive testing methods detect defects early, ensuring structural integrity and long-term reliability while reducing costly rework and failures.
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Meet Stringent Industry Compliance

Navigating complex regulatory requirements can be overwhelming. We ensure full compliance with global standards such as API, ASME, and AWS, providing detailed documentation and expert guidance to keep your operations audit-ready.
test

Ensuring Weld Performance in Harsh Conditions

Extreme environments like high pressure, elevated temperatures, and corrosive settings demand robust welds. Our real-time simulation testing replicates these conditions, verifying weld durability and optimizing material selection.
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Optimizing Welding Processes for Efficiency

Inefficient welding processes can result in delays and higher costs. Our experts analyze and refine your procedures, offering hands-on technical guidance and data-driven recommendations to improve quality and productivity.

Why Choose Element

Element materials testing engineer operating precision measurement equipment for quality analysis

Global coverage, local service

Access our worldwide network of ISO 17025-accredited laboratories with convenient local support.

Comprehensive testing solutions

Combined NDT and destructive testing capabilities provide complete weld integrity assessment.

Certified expert team

Highly experienced CWI and CWEng qualified inspectors ensure accurate analysis and results.

Industry-leading standards

Testing to API, ASME, AWS, and ISO specifications ensures compliance with all major international standards.
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Weld Testing Services for the oil & gas industry

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Welding professional welding in a subsea pipeline wearing protective equipment

Welding Services

Ensure weld integrity with Element’s expert welding engineering services, advanced NDT, and fast turnaround. Trusted globally for quality, compliance, and performance.

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Weld Inspection Services – CSWIP, PCN and CWI

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Welder Performance & Weld Procedure Qualification - WPQ, WPQR, & WPS

Achieve reliable welder certification and weld procedure qualification with Element's ISO 17025 accredited services. Our experts streamline WPQR certification, reducing costs and ensuring compliance with global standards.

Related Articles and Events

Fatigue Testing of Pipeline Girth Welds

Download our free white paper to learn more about fatigue testing of pipeline girth welds using resonance technique. It addresses the variables that need to be considered when planning a test program to qualify the fatigue performance of such welds.

Oct 30, 2024

Why do I need a Certified Welding Inspector?

A certified welding inspector is there as a failsafe, to make sure no weld goes unchecked. CWIs ensure that all phases of a welding project are performed in accordance with applicable codes and specifications.

Apr 28, 2023

Welding Fume Safety - Everything You Need To Know

Welding fume safety is critically important as weld fumes are highly hazardous and classified as a known carcinogen. Workers who are exposed are at risk of developing occupational asthma, cancer, irritation of the breathing airways, metal fume fever and pneumonia, amongst others. In this article, learn more about how Element can reduce risk of exposure and improve safety.

Jun 2, 2023

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